GB/T 41344.1-2022 Safety of machinery - Risk early-warning - Part 1: General requirements
1 Scope
This document specifies the basic principles, basic requirements, risk early-warning process, early-warning monitoring, early-warning systematics and early-warning measures of risk early-warning of the safety of machinery.
This document is applicable to risk early-warning under the conditions of human, machine, environment and their combined effects.
2 Normative references
The following documents contain provisions which, through reference in this text, constitute provisions of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.
GB/T 15706-2012 Safety of machinery - General principles for design - Risk assessment and risk reduction
GB/T 16855.1 Safety of machinery - Safety-related parts of control systems - Part 1: General principles for design
GB/T 30174-2013 Safety of machinery - Terms
GB/T 41344.2-2022 Safety of machinery - Risk early-warning - Part 2: Monitor
GB/T 41344.3-2022 Safety of machinery - Risk early-warning - Part 3: Classification
GB/T 41344.4-2022 Safety of machinery - Risk early-warning - Part 4: Measures
3 Terms and definitions
For the purposes of this document, the terms and definitions given in GB/T 30174-2013 and the following apply.
3.1
risk early-warning
process of predicting the hazard status (3.9) that may be triggered by human, machine, environment and their combined effects and giving warning by level, while taking corresponding measures in a timely manner to achieve the safety status (3.8)
Note 1: In general, risk early-warning is achieved by establishing a risk early-warning system.
Note 2: See Annex A for risk early-warning variables and their relationships.
3.2
risk early-warning system
system composed of software and hardware, which avoids the occurrence of hazard status (3.9) to the maximum extent through online data monitoring and evaluation of human, machine, environment and their combined effects, predicting the development trend of risks, giving a warning to possible unsafety status by level, and taking corresponding preventive measures in a timely manner
3.3
risk value
numerical value characterizing the severity of the risk obtained by quantitative calculation methods
3.4
early-warning monitoring
process of collecting information and operation data related to human, machine, environment and other variables by monitoring means, operating and analyzing them, and outputting them for calculating risk values
3.5
level of early-warning
level of risk divided by calculation result of risk value
3.6
early-warning systematics
process of determining the level of early-warning by risk value
3.7
early-warning measures
means and methods to reduce risks by level of early-warning
3.8
safety status
status where risks such as personal injury, property loss or damage to the working environment that may be caused by human, machine, environment and their combined effects are within acceptable ranges
3.9
hazard status
status where risks such as personal injury, property loss or damage to the working environment that may be caused by human, machine, environment and their combined effects are within an unacceptable range
4 Basic principles
The principles to be followed in implementing risk early-warning of machinery/machine include, but are not limited to:
——Targeting major hazards identified in the risk assessment, and hazards considered to require early-warning;
——Considering human, machine, environment and their combined effects;
——Compatibility with machine-related systems;
——Reliability;
Foreword i Introduction ii 1 Scope 2 Normative references 3 Terms and definitions 4 Basic principles 5 Basic requirements 6 Overview of risk early-warning 7 Risk assessment 8 Cost-benefit analysis 9 Early-warning monitoring 10 Early-warning systematics 11 Early-warning measures Annex A (Informative) Risk early-warning variables and their relationship Annex B (Informative) Guidelines for the establishment of risk early-warning system Bibliography
GB/T 41344.1-2022 Safety of machinery - Risk early-warning - Part 1: General requirements
1 Scope
This document specifies the basic principles, basic requirements, risk early-warning process, early-warning monitoring, early-warning systematics and early-warning measures of risk early-warning of the safety of machinery.
This document is applicable to risk early-warning under the conditions of human, machine, environment and their combined effects.
2 Normative references
The following documents contain provisions which, through reference in this text, constitute provisions of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.
GB/T 15706-2012 Safety of machinery - General principles for design - Risk assessment and risk reduction
GB/T 16855.1 Safety of machinery - Safety-related parts of control systems - Part 1: General principles for design
GB/T 30174-2013 Safety of machinery - Terms
GB/T 41344.2-2022 Safety of machinery - Risk early-warning - Part 2: Monitor
GB/T 41344.3-2022 Safety of machinery - Risk early-warning - Part 3: Classification
GB/T 41344.4-2022 Safety of machinery - Risk early-warning - Part 4: Measures
3 Terms and definitions
For the purposes of this document, the terms and definitions given in GB/T 30174-2013 and the following apply.
3.1
risk early-warning
process of predicting the hazard status (3.9) that may be triggered by human, machine, environment and their combined effects and giving warning by level, while taking corresponding measures in a timely manner to achieve the safety status (3.8)
Note 1: In general, risk early-warning is achieved by establishing a risk early-warning system.
Note 2: See Annex A for risk early-warning variables and their relationships.
3.2
risk early-warning system
system composed of software and hardware, which avoids the occurrence of hazard status (3.9) to the maximum extent through online data monitoring and evaluation of human, machine, environment and their combined effects, predicting the development trend of risks, giving a warning to possible unsafety status by level, and taking corresponding preventive measures in a timely manner
3.3
risk value
numerical value characterizing the severity of the risk obtained by quantitative calculation methods
3.4
early-warning monitoring
process of collecting information and operation data related to human, machine, environment and other variables by monitoring means, operating and analyzing them, and outputting them for calculating risk values
3.5
level of early-warning
level of risk divided by calculation result of risk value
3.6
early-warning systematics
process of determining the level of early-warning by risk value
3.7
early-warning measures
means and methods to reduce risks by level of early-warning
3.8
safety status
status where risks such as personal injury, property loss or damage to the working environment that may be caused by human, machine, environment and their combined effects are within acceptable ranges
3.9
hazard status
status where risks such as personal injury, property loss or damage to the working environment that may be caused by human, machine, environment and their combined effects are within an unacceptable range
4 Basic principles
The principles to be followed in implementing risk early-warning of machinery/machine include, but are not limited to:
——Targeting major hazards identified in the risk assessment, and hazards considered to require early-warning;
——Considering human, machine, environment and their combined effects;
——Compatibility with machine-related systems;
——Reliability;
Contents of GB/T 41344.1-2022
Foreword i
Introduction ii
1 Scope
2 Normative references
3 Terms and definitions
4 Basic principles
5 Basic requirements
6 Overview of risk early-warning
7 Risk assessment
8 Cost-benefit analysis
9 Early-warning monitoring
10 Early-warning systematics
11 Early-warning measures
Annex A (Informative) Risk early-warning variables and their relationship
Annex B (Informative) Guidelines for the establishment of risk early-warning system
Bibliography
