Detail of DL/T 5210.4-2009

Introduction of DL/T 5210.4-2009

1 Scope This Part in DL/T 5210 specifies the relevant requirements in the construction quality acceptance standard for instrumentation and control device ("instrumentation and control", or "I&C"), and quality evaluation for individual project, individual unit and overall project. This Part is applicable to the construction quality acceptance and engineering quality evaluation of I&C device for newly-built, extended and rebuilt thermal power generation projects with unit capacity 300MW~1000MW. The unit capacity construction quality acceptance and evaluation of I&C device for thermal power generation project with unit capacity under 300MW may comply with this Part by reference. 2 Normative References The following normative documents contain provision which, through reference in this text, constitute provisions of this Part. Subsequent amendments (excluding correction to) to, or revisions of, any of these publications do not apply. However, parties to agreements based on this Part are encouraged to investigate the possibility of applying the most recent editions of the standards indicated below. For undated references, the latest editions of the normative documents are applicable to this part. GB/T 2624.1-2006 Measurement of fluid flow by means of pressure differential devices inserted in circular cross-section conduits running full - Part 1: General principles and requirements GB/T 2624.2-2006 Measurement of fluid flow by means of pressure differential devices inserted in circular cross-section conduits running full - Part 2: Orifice plates GB/T 2624.3-2006 Measurement of fluid flow by means of pressure differential devices inserted in circular cross-section conduits running full - Part 3: Nozzles and Venturi nozzles GB/T 2624.4-2006 Measurement of fluid flow by means of pressure differential devices inserted in circular cross-section conduits running full - Part 4: Venturi tubes GB/T 2887 Specification for Electronic Computer Field GB/T 3733.1 24° cone connectors - Straight thread GB 4830 Pressure range and quality of air supply for the industrial process measurement and control instruments GB/T 5625~5653 Flared couplings - Straight thread GB/T 8624 Classification on burning behaviour for building materials GB/T 9261-1999 Electrical capacitance level meter GB/T 12666 Test method on electric wires or cables under fire conditions GB/T 13399-1992 Specification for steam turbine safety monitoring devices GB/T 13969-1992 Displacement type level instruments GB/T 15414-1994 Generic specification for furnace high-temperature television system GB/T 15415-1994 Methods of measurement for rurnace high-temperature television system GB/T 15479-1995 Technical requirements and test methods of insulation resistance and insulating strength for use in industrial process measurement and control instruments GB/T 50166 Code for installation and acceptance of fire alarm system GB 50168-2006 Code for construction and acceptance of cable system electric equipment installation engineering GB 50257 Code for construction and acceptance of electric device for explosion atmospheres and fire hazard electrical equipment installation engineering GB/T 50375-2006 Evaluating standard for excellent quality of building engineering DL/T 641-2005 Motor-driven valve actuators for power plant DL/T 665 The acceptance standard of water and steam integrated sampling and on-line analyzing unit DL/T 677-1999 Checking and calibration code for on-line chemical analysis instrument of fossil fuel power plant DL/T 855-2004 The code for maintenance and safekeeping of thermal power equipment in electric power construction DL/T 869-2004 The Code of the Welding for Power Plant DL 5009.1 Code of safety operation in power engineering construction Part 1: Steam power plants DL 5011-1992 The code of erection and acceptance of electric power construction - Part of steam turbine unit DL 5027 Specification for Fire Protection of Electric Power Installation DL/T 5035 Technical code for heating ventilation and air conditioning design of fossil fuel power plant DL/T 5047-1995 The Code of Election and Acceptance for Power Plant Construction - Part of boiler unit DL 5053 Design code of labor safety and industrial hygiene for fossil fuel power plants DL/T 5190.5–2004 The Code of Election and Acceptance for Power Plant Construction - Part 5: thermal automation CECS 31 Design specifications for steel cable bridge engineering CECS 81 Technical specification on interference resistance of monitor system for industrial computer CECS 87 Technical specification on wiring works of flexible metallic wire conduit JJG 74 Verification Regulation of selfbalance Display Instruments JJG 535-2004 Verification Regulation of Zirconia Oxygen Analyzers JJG 617-1996 Verification Regulation of Digital Temperature Indicators and Controllers 3 General Provisions 3.0.1 This standard is formulated with a view to intensifying construction engineering quality control in electric power industry, improving construction quality level, and unifying the relevant requirements in construction quality acceptance standard and evaluation for thermal power generation engineering. 3.0.2 The construction quality acceptance for thermal power generation project shall be conducted by batch, subitem, subsection, and subsystem. the construction quality acceptance is only applied with a quality grade "qualified"; in case of any nonconformity, it shall comply with the requirements in Article 4.1.12 in this Part. 3.0.3 The engineering quality evaluation shall be conducted for the projects that apply the "high quality" titles. 3.0.4 The engineering quality evaluation shall be conducted by the three phases (stage) - individual project, individual unit and overall project. 3.0.5 The construction quality evaluation for individual project shall be conducted upon that the construction quality acceptance for all subsystems is qualified and the collection and rearrangement of engineering technical document is completed, and the evaluation shall cover the whole work content before 168-h trial running with full load. 3.0.6 The quality evaluation for individual unit shall be conducted after the construction quality acceptance for all individual projects and the 168-h trial running of the unit with full load are completed and the environmental works supported are normally put into operation. The synergic system shall be bought into the evaluation for the first unit. 3.0.7 The quality evaluation for overall project shall be conducted after the quality evaluation for all individual units, the performance tests of the units and the engineering archives evaluation are completed.

Contents of DL/T 5210.4-2009

1 Scope 2 Normative References 3 General Provisions 4 Construction quality acceptance 4.1 Requirements in construction quality acceptance 4.2 Division of Construction Quality Acceptance Range and General Tables 4.3 General criteria 4.4 Installation of Sampling element and sensitive element 4.5 Installation of Local Inspection and Control Instrument 4.6 Installation of Control Panel (Console, Box and Cabinet) 4.7 Laying and Wiring of Wire and Cable 4.8 Pipe laying and Connection 4.9 Protection and Grounding 4.10 Debugging and Acceptance of Measuring Instruments and Control Devices 5 Evaluation on the Construction Quality of Individual project 5.1 Basic Requirements 5.2 Evaluation Provisions 5.3 Evaluation Content 5.4 Evaluation Methods 5.5 Construction quality evaluation on installations of sampling element and sensitive element, local testing and control instrument 5.6 Construction quality evaluation of installing control panel (console, box, cabinet) 5.7 Evaluation on construction quality of installing bridge, wire, cable laying and connection 5.8 Evaluation on construction quality of instrument pipe laying and connection 5.9 Evaluation on construction quality of I&C device debugging 5.10 Evaluation score summarized table of each part of individual project 5.11 Report of individual project quality evaluation 6 Quality evaluation of individual unit 7 Overall project quality evaluation Annex A (Normative) Insulation resistance of industrial automation instrument Annex B (Normative) Selection of gasket material Annex C (Normative) The shortest straight pipe segment length shall be required by orifice plate, nozzle and venturi nozzle Annex D (Normative) Sealing test standard of pipe and valve Annex E (Normative) The minimum distance between signal cable and power cable Annex F (Normative) Selection of instrument pipe material and pipe diameter Annex G (Informative) General record table of sampling element and sensitive element installation engineering Annex H (Informative) General record table of local testing and control instrument installation engineering Annex I (Informative) Common record list for installation engineering of control panel (console, box, cabinet) Annex J (Informative) General record list of wire, cable laying and wiring installation Annex K (Informative) General record table of pipe laying and connection Annex L (Informative) General record table of protection and grounding Annex M (Informative) General record table of debugging and acceptance of measuring instrument and control devices for heating engineering