Contents
Foreword
Introduction
1 Scope
2 Normative references
3 Terms and definitions
4 Failure modes
5 General requirements
5.1 General
5.2 Qualification and responsibilities
5.3 Process calculation
5.4 General design specifications
5.5 Permissible stress
5.6 Welding joint classification and welding joint coefficients
5.7 Pressure test
5.8 Leakage test
5.9 Welding joint structure design
5.10 Overpressure relief device
6 Materials
6.1 General
6.2 Cylinder and head
6.3 Tube sheet, header cover, and flange
6.4 Heat exchange tube
6.5 Steel rods for screws (including bolts) and nuts
7 Structural design
7.1 Main components and names of shell and tube heat exchanger
7.2 Model of shell and tube heat exchanger
7.3 Tubeside
7.4 Heat exchange tube
7.5 Tube sheet
7.6 Connection of heat exchange tube and tube sheet
7.7 Welding connection of tube sheet and header, shell
7.8 Shellside
7.9 Hooked head type floating head
7.10 Shell
7.11 Packing box
7.12 Expansion joint
7.13 Pipe connection and other openings
7.14 Equipment and pipe connection flange
7.15 Sealing and gasket
7.16 Support
7.17 Accessory
8 Design calculation
8.1 Shell, head and partition
8.2 Floating head cover and hook
8.3 Heat exchange tube
8.4 Tube sheet calculation
9 Fabrication, inspection and acceptance
9.1 General
9.2 Cylinder
9.3 Heat exchange tube
9.4 Tube sheet, header cover
9.5 Baffle plate, support plate
9.6 Other components
9.7 Assembly of bundle
9.8 Connection of heat exchange tube and tube sheet
9.9 Welding
9.10 Non-destructive testing
9.11 Heat treatment
9.12 Assembly
9.13 Dimensional tolerance
9.14 Pressure test and leakage test
9.15 Delivery documentation
9.16 Nameplate
9.17 Coating and transportation packaging
10 Installation, operation and maintenance
10.1 On-site installation
10.2 Commissioning and operation
10.3 Maintenance
Annex A (Normative) Declaration of conformity and amendment of standard
Annex B (Informative) Heat transfer calculation of shell and tube heat exchanger
B.1 General
B.2 Calculation process
B.3 Design conditions
B.4 Design results
B.5 Data table
B.6 Basic heat transfer equation
B.7 Total heat transfer coefficient
B.8 Effective average temperature difference
B.9 Qualitative temperature of fluid
B.10 Wall temperature calculation
B.11 Fouling thermal resistance
B.12 Methods for testing and evaluation of energy efficiency of shell and tube heat exchanger
Annex C (Informative) Fluid-induced vibration
C.1 Calculation of fluid-induced vibration
C.2 Natural frequency of heat exchange tube
C.3 Logarithmic decrement rate
C.4 Vibration amplitude
C.5 Criteria for vibration
C.6 Anti-vibration measures
C.7 Examples
Annex D (Informative) Physical properties data of common fluids
D.1 Fluid density
D.2 Specific heat
D.3 Enthalpy
D.4 Thermal conductivity
D.5 Viscosity
D.6 Critical temperature and critical pressure
D.7 Properties of gas and vapor mixtures
Annex E (Informative) Fouling thermal resistance
E.1 General
E.2 Fouling thermal resistance of water
E.3 Fouling thermal resistance of industrial fluids (10-5m²·K/W)
E.4 Fouling thermal resistance of chemical process fluids (10-5m²·K/W)
E.5 Fouling thermal resistance of gasoline-processed natural gas fluids (10-5m²·K/W)
E.6 Fouling thermal resistance of petroleum refining process liquids (10-5m²·K/W)
Annex F (Informative) Thermal conductivity of metals
F.1 Thermal conductivity of iron-based metals
F.2 Thermal conductivity of other metals
Annex G (Informative) Characteristic table of heat exchange tube
Annex H (Normative) Process qualification of expansion joint for heat exchange tube and tube sheet
H.1 General
H.2 Common processes and structures for expansion joint
H.3 Variation factors for process qualification of expansion joint
H.4 Test specimens and rules
H.5 Inspection requirements and result evaluation
H.6 Reduction of inspection requirements for process qualification of expansion joint
H.7 Report of process qualification of expansion joint
Annex I (Normative) Pull-off test of connection joint between heat exchange tube and tube sheet
I.1 General
I.2 Test specimen
I.3 Test procedure
I.4 Result evaluation
Annex J (Normative) Supplementary requirements for process qualification of welding of heat exchange tube and tube sheet
J.1 General
J.2 Supplementary requirements for welding process qualification factors and rules
J.3 Test specimens and evaluation methods
J.4 Inspection requirements and result evaluation
J.5 Welding process qualification report
Annex K (Informative) Welding joint of heat exchange tube and tube sheet with welding form
Annex L (Informative) Welding connection of tube sheet, header and shell
L.1 General
L.2 Tube sheet with extended part acting as flange
L.3 Tube sheet not acting as flange
L.4 Connection of double tube sheets and shell
Annex M (Informative) Calculation of import or export area of shell and bundle
M.1 General
M.2 Import or export area of shell, As
M.3 Import or export area of bundle, At
Annex N (Informative) Seismic design calculation of overlapping heat exchangers
N.1 General
N.2 Seismic action and seismic verification
Annex O (Informative) Tube sheet design of corrugated heat exchanger tube
O.1 General
O.2 Structural design
O.3 Symbols
O.4 Axial stiffness of corrugated tube
O.5 Allowable pressure of corrugated tube
O.6 Allowable stress of stable pressure of corrugated tube
O.4 Calculation of tube sheet
Annex P (Informative) Support tube sheet
P.1 General
P.2 Structural design
P.3 Design calculation
P.4 Fabrication
Annex Q (Informative) Flexible tube sheet
Q.1 General
Q.2 Structural design
Q.3 Design calculation
Q.4 Fabrication
Annex R (Normative) NEN type fixed tube sheet heat exchanger tube sheet design
R.1 General
R.2 Symbols
R.3 Calculation conditions
R.4 Calculation procedure
R.5 Mechanical model and internal force analysis of NEN type heat exchanger
R.6 Stress calculation of tube sheet
R.7 Stress of heat exchanger tube and connection tensile force of tube sheet
R.8 Axial stress of shell
R.9 Mechanical model and stress calculation under action of gravity force of components related to tube sheet
Annex S (Informative) Design of tube sheet with special structures
S.1 General
S.2 Symbols
S.3 Calculation conditions
S.4 Calculation procedure
Bibliography
Contents
Foreword
Introduction
1 Scope
2 Normative references
3 Terms and definitions
4 Failure modes
5 General requirements
5.1 General
5.2 Qualification and responsibilities
5.3 Process calculation
5.4 General design specifications
5.5 Permissible stress
5.6 Welding joint classification and welding joint coefficients
5.7 Pressure test
5.8 Leakage test
5.9 Welding joint structure design
5.10 Overpressure relief device
6 Materials
6.1 General
6.2 Cylinder and head
6.3 Tube sheet, header cover, and flange
6.4 Heat exchange tube
6.5 Steel rods for screws (including bolts) and nuts
7 Structural design
7.1 Main components and names of shell and tube heat exchanger
7.2 Model of shell and tube heat exchanger
7.3 Tubeside
7.4 Heat exchange tube
7.5 Tube sheet
7.6 Connection of heat exchange tube and tube sheet
7.7 Welding connection of tube sheet and header, shell
7.8 Shellside
7.9 Hooked head type floating head
7.10 Shell
7.11 Packing box
7.12 Expansion joint
7.13 Pipe connection and other openings
7.14 Equipment and pipe connection flange
7.15 Sealing and gasket
7.16 Support
7.17 Accessory
8 Design calculation
8.1 Shell, head and partition
8.2 Floating head cover and hook
8.3 Heat exchange tube
8.4 Tube sheet calculation
9 Fabrication, inspection and acceptance
9.1 General
9.2 Cylinder
9.3 Heat exchange tube
9.4 Tube sheet, header cover
9.5 Baffle plate, support plate
9.6 Other components
9.7 Assembly of bundle
9.8 Connection of heat exchange tube and tube sheet
9.9 Welding
9.10 Non-destructive testing
9.11 Heat treatment
9.12 Assembly
9.13 Dimensional tolerance
9.14 Pressure test and leakage test
9.15 Delivery documentation
9.16 Nameplate
9.17 Coating and transportation packaging
10 Installation, operation and maintenance
10.1 On-site installation
10.2 Commissioning and operation
10.3 Maintenance
Annex A (Normative) Declaration of conformity and amendment of standard
Annex B (Informative) Heat transfer calculation of shell and tube heat exchanger
B.1 General
B.2 Calculation process
B.3 Design conditions
B.4 Design results
B.5 Data table
B.6 Basic heat transfer equation
B.7 Total heat transfer coefficient
B.8 Effective average temperature difference
B.9 Qualitative temperature of fluid
B.10 Wall temperature calculation
B.11 Fouling thermal resistance
B.12 Methods for testing and evaluation of energy efficiency of shell and tube heat exchanger
Annex C (Informative) Fluid-induced vibration
C.1 Calculation of fluid-induced vibration
C.2 Natural frequency of heat exchange tube
C.3 Logarithmic decrement rate
C.4 Vibration amplitude
C.5 Criteria for vibration
C.6 Anti-vibration measures
C.7 Examples
Annex D (Informative) Physical properties data of common fluids
D.1 Fluid density
D.2 Specific heat
D.3 Enthalpy
D.4 Thermal conductivity
D.5 Viscosity
D.6 Critical temperature and critical pressure
D.7 Properties of gas and vapor mixtures
Annex E (Informative) Fouling thermal resistance
E.1 General
E.2 Fouling thermal resistance of water
E.3 Fouling thermal resistance of industrial fluids (10-5m²·K/W)
E.4 Fouling thermal resistance of chemical process fluids (10-5m²·K/W)
E.5 Fouling thermal resistance of gasoline-processed natural gas fluids (10-5m²·K/W)
E.6 Fouling thermal resistance of petroleum refining process liquids (10-5m²·K/W)
Annex F (Informative) Thermal conductivity of metals
F.1 Thermal conductivity of iron-based metals
F.2 Thermal conductivity of other metals
Annex G (Informative) Characteristic table of heat exchange tube
Annex H (Normative) Process qualification of expansion joint for heat exchange tube and tube sheet
H.1 General
H.2 Common processes and structures for expansion joint
H.3 Variation factors for process qualification of expansion joint
H.4 Test specimens and rules
H.5 Inspection requirements and result evaluation
H.6 Reduction of inspection requirements for process qualification of expansion joint
H.7 Report of process qualification of expansion joint
Annex I (Normative) Pull-off test of connection joint between heat exchange tube and tube sheet
I.1 General
I.2 Test specimen
I.3 Test procedure
I.4 Result evaluation
Annex J (Normative) Supplementary requirements for process qualification of welding of heat exchange tube and tube sheet
J.1 General
J.2 Supplementary requirements for welding process qualification factors and rules
J.3 Test specimens and evaluation methods
J.4 Inspection requirements and result evaluation
J.5 Welding process qualification report
Annex K (Informative) Welding joint of heat exchange tube and tube sheet with welding form
Annex L (Informative) Welding connection of tube sheet, header and shell
L.1 General
L.2 Tube sheet with extended part acting as flange
L.3 Tube sheet not acting as flange
L.4 Connection of double tube sheets and shell
Annex M (Informative) Calculation of import or export area of shell and bundle
M.1 General
M.2 Import or export area of shell, As
M.3 Import or export area of bundle, At
Annex N (Informative) Seismic design calculation of overlapping heat exchangers
N.1 General
N.2 Seismic action and seismic verification
Annex O (Informative) Tube sheet design of corrugated heat exchanger tube
O.1 General
O.2 Structural design
O.3 Symbols
O.4 Axial stiffness of corrugated tube
O.5 Allowable pressure of corrugated tube
O.6 Allowable stress of stable pressure of corrugated tube
O.4 Calculation of tube sheet
Annex P (Informative) Support tube sheet
P.1 General
P.2 Structural design
P.3 Design calculation
P.4 Fabrication
Annex Q (Informative) Flexible tube sheet
Q.1 General
Q.2 Structural design
Q.3 Design calculation
Q.4 Fabrication
Annex R (Normative) NEN type fixed tube sheet heat exchanger tube sheet design
R.1 General
R.2 Symbols
R.3 Calculation conditions
R.4 Calculation procedure
R.5 Mechanical model and internal force analysis of NEN type heat exchanger
R.6 Stress calculation of tube sheet
R.7 Stress of heat exchanger tube and connection tensile force of tube sheet
R.8 Axial stress of shell
R.9 Mechanical model and stress calculation under action of gravity force of components related to tube sheet
Annex S (Informative) Design of tube sheet with special structures
S.1 General
S.2 Symbols
S.3 Calculation conditions
S.4 Calculation procedure
Bibliography