This standard specifies the basic structure type, dimension, tread shape, fits between the wheel and rail, technical requirements, inspection rules, marking and packaging requirements of cylindrical rail wheels for cranes (hereinafter referred to as "wheels").
This standard is applicable to cylindrical rail wheels for bridge cranes and gantry cranes, and it may also be used as a reference for rail wheels for other cranes.
2 Normative references
The following normative documents contain provisions which, through reference in this text, constitute provisions of this standard. For dated references, subsequent amendments (excluding corrections), or revisions, of any of these publications do not apply to this standard. However, parties to agreements based on this standard are encouraged to investigate the possibility of applying the most recent editions of the normative documents indicated below. For undated references, the latest edition of the normative document referred to applies.
GB/T 699 Quality carbon structure steels
GB/T 1031-1995 Surface roughness — Parameters and their values
GB/T 1184-1996 Geometrical tolerancing — Geometrical tolerances for features without individual tolerance indications (eqv ISO 2768-2:1989)
GB/T 1801-1999 Limits and fits — Selection of tolerance zones and fits (eqv ISO 1829:1975)
GB/T 2585-2007 Hot-rolled steel rails for railway (EN 13674-1:2003, NEQ)
GB/T 11264 Light rails
GB/T 11352 Carbon steel castings for general engineering purpose (GB/T 11352-1989, ISO 3755:1975)
GB/T 13384 General specifications for packing of mechanical and electrical product
JB/T 5000.14-2007 Heavy mechanical general techniques and standards — Part 14: Non-destructive inspection of cast steel
JB/T 5000.15-2007 Heavy mechanical general techniques and standards — Part 15: Non-destructive inspection of forged steel
YB/T 5055-1993 Crane rails
3 Type and dimension
3.1 Wheel code
Wheels may be classified into the following three types by their flange shape:
a) Double-flange wheel: code: SL; dimension: see Figure 1a) and Table 1;
b) Double-flange wheel: code: DL; dimension: see Figure 1b) and Table 1;
c) Flangeless wheel: code: WL; dimension: see Figure 1c) and Table 1;
Foreword i 1 Scope 2 Normative references 3 Type and dimension 3.1 Wheel code 3.2 Model denotation methods for wheels 4 Fits between the tread shape and dimension and the steel rail 5 Requirements 5.1 Mechanical properties of materials 5.2 Heat treatment 5.3 Accuracy 5.4 Surface quality of finished wheels 5.5 Inner quality of finished wheels 5.6 Bearing capacity of wheels 6 Test methods 6.1 Test methods for inner quality of wheels 6.2 Test methods for hardness of wheel tread and inner side surface of the flange, and depth of quench-hardened case 7 Inspection rules 7.1 End-of-manufacturing inspection 7.2 Type test 8 Marking and packaging
1 Scope
This standard specifies the basic structure type, dimension, tread shape, fits between the wheel and rail, technical requirements, inspection rules, marking and packaging requirements of cylindrical rail wheels for cranes (hereinafter referred to as "wheels").
This standard is applicable to cylindrical rail wheels for bridge cranes and gantry cranes, and it may also be used as a reference for rail wheels for other cranes.
2 Normative references
The following normative documents contain provisions which, through reference in this text, constitute provisions of this standard. For dated references, subsequent amendments (excluding corrections), or revisions, of any of these publications do not apply to this standard. However, parties to agreements based on this standard are encouraged to investigate the possibility of applying the most recent editions of the normative documents indicated below. For undated references, the latest edition of the normative document referred to applies.
GB/T 699 Quality carbon structure steels
GB/T 1031-1995 Surface roughness — Parameters and their values
GB/T 1184-1996 Geometrical tolerancing — Geometrical tolerances for features without individual tolerance indications (eqv ISO 2768-2:1989)
GB/T 1801-1999 Limits and fits — Selection of tolerance zones and fits (eqv ISO 1829:1975)
GB/T 2585-2007 Hot-rolled steel rails for railway (EN 13674-1:2003, NEQ)
GB/T 11264 Light rails
GB/T 11352 Carbon steel castings for general engineering purpose (GB/T 11352-1989, ISO 3755:1975)
GB/T 13384 General specifications for packing of mechanical and electrical product
JB/T 5000.14-2007 Heavy mechanical general techniques and standards — Part 14: Non-destructive inspection of cast steel
JB/T 5000.15-2007 Heavy mechanical general techniques and standards — Part 15: Non-destructive inspection of forged steel
YB/T 5055-1993 Crane rails
3 Type and dimension
3.1 Wheel code
Wheels may be classified into the following three types by their flange shape:
a) Double-flange wheel: code: SL; dimension: see Figure 1a) and Table 1;
b) Double-flange wheel: code: DL; dimension: see Figure 1b) and Table 1;
c) Flangeless wheel: code: WL; dimension: see Figure 1c) and Table 1;
Contents of JB/T 6392-2008
Foreword i
1 Scope
2 Normative references
3 Type and dimension
3.1 Wheel code
3.2 Model denotation methods for wheels
4 Fits between the tread shape and dimension and the steel rail
5 Requirements
5.1 Mechanical properties of materials
5.2 Heat treatment
5.3 Accuracy
5.4 Surface quality of finished wheels
5.5 Inner quality of finished wheels
5.6 Bearing capacity of wheels
6 Test methods
6.1 Test methods for inner quality of wheels
6.2 Test methods for hardness of wheel tread and inner side surface of the flange, and depth of quench-hardened case
7 Inspection rules
7.1 End-of-manufacturing inspection
7.2 Type test
8 Marking and packaging
