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TB/T 2911-2016   General technical specification of riveting process for railway vehicle (English Version)
Standard No.: TB/T 2911-2016 Status:valid remind me the status change

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Standard No.: TB/T 2911-2016
English Name: General technical specification of riveting process for railway vehicle
Chinese Name: 铁道车辆铆接通用技术条件
Professional Classification: TB    Professional Standard - Railway Transport
Issued by: National Railway Administration
Issued on: 2016-09-30
Implemented on: 2017-4-1
Status: valid
Superseding:TB/T 2911-1998 General Technical Specifications for Riveting Vehicle
Language: English
File Format: PDF
Word Count: 4000 words
Price(USD): 80.0
Delivery: via email in 1 business day
Codeofchina.com is in charge of this English translation. In case of any doubt about the English translation, the Chinese original shall be considered authoritative. This standard is developed in accordance with the rules given in GB/T 1.1-2009. This standard replaces TB/T 2911-1998 General Technical Specification of Riveting Process for Vehicle. The following technical changes have been made with respect to TB/T 2911-1998 (the previous edition): ——The terms and definitions are added (see Chapter 3); ——The types of lockbolts are added (see 4.1.2 and Annex A); ——The material standard for common steel rivets is modified, and those for common aluminum rivets, copper rivets and lockbolts are added (4.1.3; and 3.1.3 in Edition 1998); ——The through-hole requirements of common rivets are added (see 4.2.1.1); ——The requirements for the rivet hole of lockbolts are added (see 4.2.1.2); ——The requirements for the quality of rivet hole are added (see 4.2.1.4); ——The executive standard for the unnoted tolerance of rivet hole are modified (see 4.2.1.5; and 3.2.2 in Edition 1998); ——The distance deviation of rivet hole is deleted (see 3.2.2 in Edition 1998); ——The requirements for the roundness tolerance of lockbolt hole are added (see 4.2.1.7); ——The requirements for the diameter repair limit of lockbolt hole are added (see 4.2.1.8); ——The annex concerning "requirements for post-riveting riveting quality inspection and over-limit treatment" are added (see 5.1.4 and Annex B); ——The riveting method of common aluminum and copper rivets are added (see 5.2.5); ——The technical requirements for the riveting process of lockbolt are added (see 5.3); ——The technical requirements for the riveting process of reusable lockbolts are added (see 5.4); ——The technical requirements for the riveting process of bobtail lockbolt are added (see 5.5); This standard was proposed by and is under the jurisdiction of CRRC Qishuyan Locomotive & Rolling Stock Technology Research Institute Co., Ltd. Previous editions of this standard are as follow: ——TB/T 1584-1985; ——TB/T 1585-1985; ——TB/T 2911-1998. General Technical Specification of Riveting Process for Railway Vehicle 1 Scope This standard specifies terms and definitions, pre-riveting technical requirements, technical requirements and riveting quality inspection of riveting process for railway vehicle. This standard is applicable to the riveting process of railway vehicle in adoption of common rivets and lockbolt; in case of other types of rivets, it may also be referred to for reference. 2 Normative References The following referenced documents are indispensable for the application of this document. For dated reference, only the edition cited applies. For undated references, the latest edition (including any amendments) applies. GB/T 152.1 Fasteners - Clearance Holes for Rivets GB/T 699 Quality Carbon Structural Steels GB/T 863.2 Round Head Rivets with Small Head - Black GB/T 865 Countersunk Head Rivets - Black GB/T 867 Round Head Rivets GB/T 1804-2000 General Tolerances - Tolerances for Linear and Angular Dimensions without Individual Tolerance Indications (eqv ISO 2768-1: 1989) GB/T 3077 Alloy Structure Steels GB/T 3195 Aluminum and Aluminum Alloys Drawn Round Wire GB/T 21652 Copper and Copper Alloy Wire YB/T 4155 Hot-rolled Round Carbon Steel Bars and Rods for Standard Parts 3 Terms and Definitions For the purpose of this document, the following terms and definitions apply. 3.1 pull-riveting a fastened connection mode to tightly couple the rivet and collar by pressing the collar into the circular locking groove of the rivet 3.2 lockbolt the assembly of rivet and collars, which is obtained by pull-riveting 4 Pre-riveting Technical Requirements 4.1 Rivet 4.1.1 Common rivets shall be in accordance with those specified in GB/T 863.2, GB/T 865 and GB/T 867. 4.1.2 The rivet and collar of lockbolt shall be in accordance with those specified in relevant standards and product drawings. See Annex A for the types of rivets and collars. 4.1.3 The rivet material shall be in accordance with the following requirements: a) The material of common steel rivet shall be in accordance with those specified in YB/T 4155; b) The material of common aluminum rivet shall be in accordance with those specified in GB/T 3195; c) The material of common copper rivet shall be in accordance with those specified in GB/T 21652; d) As for lockbolt, the materials of rivet and collar shall be in accordance with those specified in GB/T 3077 and GB/T 699 respectively. 4.1.4 The rivet length specified in the product design drawing is one of the main bases for production, ordering and spare part preparation. However, during the riveting and assembly of common rivet, the rivet length shall be determined according to the result of riveting process test so as to ensure the forming dimension of the height and diameter of the rivet tail. 4.2 Riveted part 4.2.1 Rivet hole 4.2.1.1 The hole of common rivet shall be in accordance with those specified in GB/T 152.1. 4.2.1.2 The hole of lockbolt shall be in accordance with the following requirements: a) See Table 1 for the diameter of rivet hole for rivet of LMB type; b) See Table 2 for the diameter of rivet hole for rivet of LMB, LMP and LMC types; c) See Table 3 for the rivet hole diameter of reusable rivets of LMPL, LMLL, LMYL, LMPC, LMLC and LMYC types as well as bobtail of LMDY, LMDM, LMDP, LMDC and LMDH types. Table 1 Diameter of Rivet Hole for LMB Type Rivet In: mm Nominal diameter of rivet d 4 6 8 10 12 16 Rivet hole diameter d1 5.3~5.6 7~7.4 8.8~9.3 10.5~11.1 13.9~14.8 17.5~18.5 Table 2 Diameter of Rivet Hole for LMY, LMP and LMC Type Rivets In: mm Nominal diameter of rivet d 5 6 8 10 12 16 20 22 24 25 28 Rivet hole diameter d1 5.0~5.2 6.6~6.8 8.2~8.6 9.8~10.3 13.5 17.5 22 24 26 27 30 Table 3 Diameter of Rivet Hole for Reusable Rivets and Bobtails In: mm Nominal diameter of rivet d 12 16 20 22 24 25 28 Rivet hole diameter d1 13.5 17.5 22 24 26 27 30 4.2.1.3 The rivet hole shall not be made through gas cutting, arc cutting and the like. 4.2.1.4 The wall of the rivet hole shall be free from burrs, notches, cracks and metal filings. 4.2.1.5 The unnoted tolerance for the rivet hole diameter shall be in accordance with those specified in Grade m in GB/T 1804-2000. 4.2.1.6 The surface of rivet hole shall be MRR Ra50 in roughness. 4.2.1.7 During the riveting of riveted part of three layers or above, the roundness tolerance of rivet hole shall be in accordance with the following requirements: a) The roundness tolerance of rivet hole for common rivet shall be in accordance with those specified in Table 4; b) The roundness tolerance of rivet hole for lockbolt shall be in accordance with those specified in Table 5.
Foreword i 1 Scope 2 Normative References 3 Terms and Definitions 4 Pre-riveting Technical Requirements 5 Technical Requirements for Riveting Process 6 Riveting Quality Inspection Annex A (Informative) Type of Lockbolt Annex B (Normative) Riveting Quality Inspection and Over-limit Treatment
Referred in TB/T 2911-2016:
*GB/T 152.1-1988 Fasteners-Clearance holes for rivets
*GB/T 699-2015 Quality carbon structural steels
*GB/T 863.2-1986 Round head rivets with small head; Black
*GB/T 865-1986 Countersunk head rivets. Black
*GB/T 867-1986 Round head rivets
*GB/T 1804-2000 General Tolerances - Tolerances for Linear and Angular Dimensions without Individual Tolerance Indications
*GB/T 3077-2015 Alloy structure steels
*GB/T 3195-2023 Aluminium and aluminium alloys drawn(rolled)round wire
*GB/T 21652-2017 Copper and copper alloy wire
*YB/T 4155-2006 Hot-rolled round carbon steel bars and rods for standard parts
TB/T 2911-2016 is referred in:
*GB/T 25024-2010 General technical specification for two-axle bogie for railway freight wagon
*GB/T 5600-2018 General technical specification for railway freight car
*GB/T 25024-2019 Bogie for rolling stock—Bogie for railway wagon
*TB/T 2180-2018 Overhead catenary inspection and maintenance vehicle for electrification railway
*GB 4806.5-2016 National Food Safety Standard-Glass Products
*GB 4806.3-2016 National Food Safety Standard-Enamelware
*GB 4806.4-2016 National Food Safety Standard- Ceramic ware
*CQC 1105-2015 Technical Specification for Cables of Electric Vehicles Conductive Charging Systems Part 3: Cables for DC Charging Systems
*GB/T 33012.2-2016 Road vehicles-Vehicle test methods for electrical disturbances from narrowband radiated electromagnetic energy-Part 2:Off-vehicle radiation sources
*HAF 102-2016 Safety regulation for design of nuclear power plant
*GB/T 33008.1-2016 Industrial automation and control system security―Programmable logic controller(PLC)―Part 1:System requirements
Code of China
Standard
TB/T 2911-2016  General technical specification of riveting process for railway vehicle (English Version)
Standard No.TB/T 2911-2016
Statusvalid
LanguageEnglish
File FormatPDF
Word Count4000 words
Price(USD)80.0
Implemented on2017-4-1
Deliveryvia email in 1 business day
Detail of TB/T 2911-2016
Standard No.
TB/T 2911-2016
English Name
General technical specification of riveting process for railway vehicle
Chinese Name
铁道车辆铆接通用技术条件
Chinese Classification
Professional Classification
TB
ICS Classification
Issued by
National Railway Administration
Issued on
2016-09-30
Implemented on
2017-4-1
Status
valid
Superseded by
Superseded on
Abolished on
Superseding
TB/T 2911-1998 General Technical Specifications for Riveting Vehicle
Language
English
File Format
PDF
Word Count
4000 words
Price(USD)
80.0
Keywords
TB/T 2911-2016, TB 2911-2016, TBT 2911-2016, TB/T2911-2016, TB/T 2911, TB/T2911, TB2911-2016, TB 2911, TB2911, TBT2911-2016, TBT 2911, TBT2911
Introduction of TB/T 2911-2016
Codeofchina.com is in charge of this English translation. In case of any doubt about the English translation, the Chinese original shall be considered authoritative. This standard is developed in accordance with the rules given in GB/T 1.1-2009. This standard replaces TB/T 2911-1998 General Technical Specification of Riveting Process for Vehicle. The following technical changes have been made with respect to TB/T 2911-1998 (the previous edition): ——The terms and definitions are added (see Chapter 3); ——The types of lockbolts are added (see 4.1.2 and Annex A); ——The material standard for common steel rivets is modified, and those for common aluminum rivets, copper rivets and lockbolts are added (4.1.3; and 3.1.3 in Edition 1998); ——The through-hole requirements of common rivets are added (see 4.2.1.1); ——The requirements for the rivet hole of lockbolts are added (see 4.2.1.2); ——The requirements for the quality of rivet hole are added (see 4.2.1.4); ——The executive standard for the unnoted tolerance of rivet hole are modified (see 4.2.1.5; and 3.2.2 in Edition 1998); ——The distance deviation of rivet hole is deleted (see 3.2.2 in Edition 1998); ——The requirements for the roundness tolerance of lockbolt hole are added (see 4.2.1.7); ——The requirements for the diameter repair limit of lockbolt hole are added (see 4.2.1.8); ——The annex concerning "requirements for post-riveting riveting quality inspection and over-limit treatment" are added (see 5.1.4 and Annex B); ——The riveting method of common aluminum and copper rivets are added (see 5.2.5); ——The technical requirements for the riveting process of lockbolt are added (see 5.3); ——The technical requirements for the riveting process of reusable lockbolts are added (see 5.4); ——The technical requirements for the riveting process of bobtail lockbolt are added (see 5.5); This standard was proposed by and is under the jurisdiction of CRRC Qishuyan Locomotive & Rolling Stock Technology Research Institute Co., Ltd. Previous editions of this standard are as follow: ——TB/T 1584-1985; ——TB/T 1585-1985; ——TB/T 2911-1998. General Technical Specification of Riveting Process for Railway Vehicle 1 Scope This standard specifies terms and definitions, pre-riveting technical requirements, technical requirements and riveting quality inspection of riveting process for railway vehicle. This standard is applicable to the riveting process of railway vehicle in adoption of common rivets and lockbolt; in case of other types of rivets, it may also be referred to for reference. 2 Normative References The following referenced documents are indispensable for the application of this document. For dated reference, only the edition cited applies. For undated references, the latest edition (including any amendments) applies. GB/T 152.1 Fasteners - Clearance Holes for Rivets GB/T 699 Quality Carbon Structural Steels GB/T 863.2 Round Head Rivets with Small Head - Black GB/T 865 Countersunk Head Rivets - Black GB/T 867 Round Head Rivets GB/T 1804-2000 General Tolerances - Tolerances for Linear and Angular Dimensions without Individual Tolerance Indications (eqv ISO 2768-1: 1989) GB/T 3077 Alloy Structure Steels GB/T 3195 Aluminum and Aluminum Alloys Drawn Round Wire GB/T 21652 Copper and Copper Alloy Wire YB/T 4155 Hot-rolled Round Carbon Steel Bars and Rods for Standard Parts 3 Terms and Definitions For the purpose of this document, the following terms and definitions apply. 3.1 pull-riveting a fastened connection mode to tightly couple the rivet and collar by pressing the collar into the circular locking groove of the rivet 3.2 lockbolt the assembly of rivet and collars, which is obtained by pull-riveting 4 Pre-riveting Technical Requirements 4.1 Rivet 4.1.1 Common rivets shall be in accordance with those specified in GB/T 863.2, GB/T 865 and GB/T 867. 4.1.2 The rivet and collar of lockbolt shall be in accordance with those specified in relevant standards and product drawings. See Annex A for the types of rivets and collars. 4.1.3 The rivet material shall be in accordance with the following requirements: a) The material of common steel rivet shall be in accordance with those specified in YB/T 4155; b) The material of common aluminum rivet shall be in accordance with those specified in GB/T 3195; c) The material of common copper rivet shall be in accordance with those specified in GB/T 21652; d) As for lockbolt, the materials of rivet and collar shall be in accordance with those specified in GB/T 3077 and GB/T 699 respectively. 4.1.4 The rivet length specified in the product design drawing is one of the main bases for production, ordering and spare part preparation. However, during the riveting and assembly of common rivet, the rivet length shall be determined according to the result of riveting process test so as to ensure the forming dimension of the height and diameter of the rivet tail. 4.2 Riveted part 4.2.1 Rivet hole 4.2.1.1 The hole of common rivet shall be in accordance with those specified in GB/T 152.1. 4.2.1.2 The hole of lockbolt shall be in accordance with the following requirements: a) See Table 1 for the diameter of rivet hole for rivet of LMB type; b) See Table 2 for the diameter of rivet hole for rivet of LMB, LMP and LMC types; c) See Table 3 for the rivet hole diameter of reusable rivets of LMPL, LMLL, LMYL, LMPC, LMLC and LMYC types as well as bobtail of LMDY, LMDM, LMDP, LMDC and LMDH types. Table 1 Diameter of Rivet Hole for LMB Type Rivet In: mm Nominal diameter of rivet d 4 6 8 10 12 16 Rivet hole diameter d1 5.3~5.6 7~7.4 8.8~9.3 10.5~11.1 13.9~14.8 17.5~18.5 Table 2 Diameter of Rivet Hole for LMY, LMP and LMC Type Rivets In: mm Nominal diameter of rivet d 5 6 8 10 12 16 20 22 24 25 28 Rivet hole diameter d1 5.0~5.2 6.6~6.8 8.2~8.6 9.8~10.3 13.5 17.5 22 24 26 27 30 Table 3 Diameter of Rivet Hole for Reusable Rivets and Bobtails In: mm Nominal diameter of rivet d 12 16 20 22 24 25 28 Rivet hole diameter d1 13.5 17.5 22 24 26 27 30 4.2.1.3 The rivet hole shall not be made through gas cutting, arc cutting and the like. 4.2.1.4 The wall of the rivet hole shall be free from burrs, notches, cracks and metal filings. 4.2.1.5 The unnoted tolerance for the rivet hole diameter shall be in accordance with those specified in Grade m in GB/T 1804-2000. 4.2.1.6 The surface of rivet hole shall be MRR Ra50 in roughness. 4.2.1.7 During the riveting of riveted part of three layers or above, the roundness tolerance of rivet hole shall be in accordance with the following requirements: a) The roundness tolerance of rivet hole for common rivet shall be in accordance with those specified in Table 4; b) The roundness tolerance of rivet hole for lockbolt shall be in accordance with those specified in Table 5.
Contents of TB/T 2911-2016
Foreword i 1 Scope 2 Normative References 3 Terms and Definitions 4 Pre-riveting Technical Requirements 5 Technical Requirements for Riveting Process 6 Riveting Quality Inspection Annex A (Informative) Type of Lockbolt Annex B (Normative) Riveting Quality Inspection and Over-limit Treatment
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Keywords:
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