GB/T 19633.1-2024 Packaging for terminally sterilized medical devices—Part 1: Requirements for materials, sterile barrier systems and packaging systems (English)
Packaging for terminally sterilized medical devices - Part 1: Requirements for materials, sterile barrier systems and packaging systems
1 Scope
This document specifies requirements and test methods for materials, preformed sterile barrier systems, sterile barrier systems and packaging systems that are intended to maintain sterility of terminally sterilized medical devices until the point of use.
It does not cover all requirements for sterile barrier systems and packaging systems for medical devices that are manufactured aseptically. Additional requirements can be necessary for drug/device combinations.
It does not describe a quality assurance system for control of all stages of manufacture.
It does not apply to packaging materials and/or systems used to contain a contaminated medical device during transportation of the item to the site of reprocessing or disposal.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content constitutes requirements of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.
ISO 5636-5 Paper and board-Determination of air permeance (medium range) - Part 5: Gurley method
ISO 11607-2 Packaging for terminally sterilized medical devices - Part 2: Validation requirements for forming, sealing and assembly processes
Note: GB/T 19633.2-2024 Packaging for terminally sterilized medical devices - Part 2: Validation requirements for forming, sealing and assembly processes (ISO 11607-2: 2019, IDT).
3 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
——ISO Online browsing platform: available at https://www.iso.org/obp
——IEC Electropedia: available at http://www.Electropedia.org/
3.1
aseptic presentation
transfer of sterile contents from its sterile barrier system using conditions and procedures that minimize the risk of microbial contamination
[Source: ISO 11139:2018, 3.13]
3.2
bioburden
population of viable microorganisms on or in product and/or sterile barrier system
[Source: ISO 11139:2018, 3.23]
3.3
closure
means used to complete a sterile barrier system where no seal is formed
Example: By a reusable container gasket or sequential folding to construct a tortuous path.
[Source: ISO 11139:2018, 3.51, modified - The example has been added.]
3.4
closure integrity
characteristics of a closure to minimize the risk of ingress of microorganisms
[Source: ISO 11139:2018, 3.52]
3.5
control
regulation of variables within specified limits
[Source: ISO 11139:2018, 3.63]
3.6
expiry date
date by which product shall be used
Note: For the purpose of this document and ISO 11607-2, expiry date refers to the medical device in a sterile barrier system. The term “use by date” (3.29) is used to describe the shelf life of packaging materials and preformed sterile barrier systems prior to assembly into a sterile barrier system.
[Source: ISO 11139:2018, 3.110, modified – Note has been added.]
3.7
labelling
label, instructions for use and any other information that is related to identification, technical description, intended purpose and proper use of the medical device, but excluding shipping documents
[Source: GB/T 42061-2022, 3.8]”
3.8
medical device
instrument, apparatus, implement, machine, appliance, implant, reagent for in vitro use, software, material or other similar or related article, intended by the manufacturer to be used, alone or in combination, for human beings, for one or more of the specific medical purpose(s) of:
——diagnosis, prevention, monitoring, treatment or alleviation of disease;
——diagnosis, monitoring, treatment, alleviation of or compensation for an injury;
——investigation, replacement, modification, or support of the anatomy or of a physiological process;
——supporting or sustaining life;
——control of conception;
——disinfection of medical devices;
——providing information by means of in vitro examination of specimens derived from the human body;
and does not achieve its primary intended action by pharmacological, immunological or metabolic means, in or on the human body, but which may be assisted in its intended function by such means
Note 1: Products which may be considered to be medical devices in some jurisdictions but not in others include:
——items specifically intended for cleaning or sterilization of medical devices;
——pouches, reel goods, sterilization wrap and reusable containers for packaging of medical devices for sterilization;
——disinfection substances;
——aids for persons with disabilities;
——devices incorporating animal and/or human tissues;
——devices for in vitro fertilization or assisted reproduction technologies.
Note 2: The definition of medical device in the Regulations on supervision and management of medical devices in China is as follows:
Medical devices refer to instruments, equipment, appliances, in-vitro diagnostic reagents and calibrators, materials, and other similar or related articles, directly or indirectly applied to the human body, including the required computer software. Their intended effects are mainly achieved through physical means rather than pharmacological, immunological or metabolic methods, or such methods may be involved but only play an auxiliary role. Their purposes are as follows:
(I) diagnosis, prevention, monitoring, treatment or alleviation of disease;
(II) diagnosis, monitoring, treatment, alleviation of or functional compensation for an injury;
(III) investigation, replacement, modification, or support of the anatomy or of a physiological process;
(IV) supporting or sustaining life;
(V) control of conception;
(VI) Providing information for medical or diagnostic purposes by examining samples derived from the human body.
[Source: GB/T 42061-2022, 3.11, modified]
3.9
microbial barrier
property of a sterile barrier system to minimize the risk of ingress of microorganisms
[Source: ISO 11139:2018, 3.169]
3.10
monitoring
continual checking, supervising, critically observing, or determining the status, in order to identify change from the performance level required or expected
[Source: GB/T 23694-2013, 4.8.2.1, modified - The note has been deleted.]
3.11
packaging system
combination of a sterile barrier system and protective packaging
[Source: ISO 11139:2018, 3.192]
3.12
preformed sterile barrier system
sterile barrier system (3.23) that is supplied partially assembled for filling and final closure or sealing
Example: Pouches, bags and open reusable containers (3.17).
[Source: ISO 11139:2018, 3.201, modified - The example has been added.]
3.13
product
tangible result of a process
Contents
Foreword i
Introduction iv
1 Scope
2 Normative references
3 Terms and definitions
4 General requirements
5 Materials, preformed sterile barrier systems and sterile barrier systems
6 Design and development for packaging systems
7 Usability evaluation for aseptic presentation
8 Packaging system performance and stability
9 Packaging system validation and changes
10 Inspection immediately prior to aseptic presentation
11 Information to be provided
Annex A (Informative) Guidance on medical packaging
Annex B (Informative) Standardized test methods, guides and procedures that can be used to demonstrate conformity with the requirements of this document
Annex C (Normative) Test method for resistance of impermeable materials to the passage of air
Annex D (Informative) Environmental aspects
Annex E (Informative) Draft guidance on ways to differentiate a sterile barrier system from protective packaging
Annex F (Normative) Risk management
Annex G (Informative) Risk management for medical device packaging - Rationale for requirements
Bibliography
GB/T 19633.1-2024 Packaging for terminally sterilized medical devices—Part 1: Requirements for materials, sterile barrier systems and packaging systems (English)
Standard No.
GB/T 19633.1-2024
Status
valid
Language
English
File Format
PDF
Word Count
30000 words
Translation Price(USD)
900.0
Implemented on
2025-12-1
Delivery
via email in 1 business day
Detail of GB/T 19633.1-2024
Standard No.
GB/T 19633.1-2024
English Name
Packaging for terminally sterilized medical devices—Part 1: Requirements for materials, sterile barrier systems and packaging systems
Packaging for terminally sterilized medical devices - Part 1: Requirements for materials, sterile barrier systems and packaging systems
1 Scope
This document specifies requirements and test methods for materials, preformed sterile barrier systems, sterile barrier systems and packaging systems that are intended to maintain sterility of terminally sterilized medical devices until the point of use.
It does not cover all requirements for sterile barrier systems and packaging systems for medical devices that are manufactured aseptically. Additional requirements can be necessary for drug/device combinations.
It does not describe a quality assurance system for control of all stages of manufacture.
It does not apply to packaging materials and/or systems used to contain a contaminated medical device during transportation of the item to the site of reprocessing or disposal.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content constitutes requirements of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.
ISO 5636-5 Paper and board-Determination of air permeance (medium range) - Part 5: Gurley method
ISO 11607-2 Packaging for terminally sterilized medical devices - Part 2: Validation requirements for forming, sealing and assembly processes
Note: GB/T 19633.2-2024 Packaging for terminally sterilized medical devices - Part 2: Validation requirements for forming, sealing and assembly processes (ISO 11607-2: 2019, IDT).
3 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
——ISO Online browsing platform: available at https://www.iso.org/obp
——IEC Electropedia: available at http://www.Electropedia.org/
3.1
aseptic presentation
transfer of sterile contents from its sterile barrier system using conditions and procedures that minimize the risk of microbial contamination
[Source: ISO 11139:2018, 3.13]
3.2
bioburden
population of viable microorganisms on or in product and/or sterile barrier system
[Source: ISO 11139:2018, 3.23]
3.3
closure
means used to complete a sterile barrier system where no seal is formed
Example: By a reusable container gasket or sequential folding to construct a tortuous path.
[Source: ISO 11139:2018, 3.51, modified - The example has been added.]
3.4
closure integrity
characteristics of a closure to minimize the risk of ingress of microorganisms
[Source: ISO 11139:2018, 3.52]
3.5
control
regulation of variables within specified limits
[Source: ISO 11139:2018, 3.63]
3.6
expiry date
date by which product shall be used
Note: For the purpose of this document and ISO 11607-2, expiry date refers to the medical device in a sterile barrier system. The term “use by date” (3.29) is used to describe the shelf life of packaging materials and preformed sterile barrier systems prior to assembly into a sterile barrier system.
[Source: ISO 11139:2018, 3.110, modified – Note has been added.]
3.7
labelling
label, instructions for use and any other information that is related to identification, technical description, intended purpose and proper use of the medical device, but excluding shipping documents
[Source: GB/T 42061-2022, 3.8]”
3.8
medical device
instrument, apparatus, implement, machine, appliance, implant, reagent for in vitro use, software, material or other similar or related article, intended by the manufacturer to be used, alone or in combination, for human beings, for one or more of the specific medical purpose(s) of:
——diagnosis, prevention, monitoring, treatment or alleviation of disease;
——diagnosis, monitoring, treatment, alleviation of or compensation for an injury;
——investigation, replacement, modification, or support of the anatomy or of a physiological process;
——supporting or sustaining life;
——control of conception;
——disinfection of medical devices;
——providing information by means of in vitro examination of specimens derived from the human body;
and does not achieve its primary intended action by pharmacological, immunological or metabolic means, in or on the human body, but which may be assisted in its intended function by such means
Note 1: Products which may be considered to be medical devices in some jurisdictions but not in others include:
——items specifically intended for cleaning or sterilization of medical devices;
——pouches, reel goods, sterilization wrap and reusable containers for packaging of medical devices for sterilization;
——disinfection substances;
——aids for persons with disabilities;
——devices incorporating animal and/or human tissues;
——devices for in vitro fertilization or assisted reproduction technologies.
Note 2: The definition of medical device in the Regulations on supervision and management of medical devices in China is as follows:
Medical devices refer to instruments, equipment, appliances, in-vitro diagnostic reagents and calibrators, materials, and other similar or related articles, directly or indirectly applied to the human body, including the required computer software. Their intended effects are mainly achieved through physical means rather than pharmacological, immunological or metabolic methods, or such methods may be involved but only play an auxiliary role. Their purposes are as follows:
(I) diagnosis, prevention, monitoring, treatment or alleviation of disease;
(II) diagnosis, monitoring, treatment, alleviation of or functional compensation for an injury;
(III) investigation, replacement, modification, or support of the anatomy or of a physiological process;
(IV) supporting or sustaining life;
(V) control of conception;
(VI) Providing information for medical or diagnostic purposes by examining samples derived from the human body.
[Source: GB/T 42061-2022, 3.11, modified]
3.9
microbial barrier
property of a sterile barrier system to minimize the risk of ingress of microorganisms
[Source: ISO 11139:2018, 3.169]
3.10
monitoring
continual checking, supervising, critically observing, or determining the status, in order to identify change from the performance level required or expected
[Source: GB/T 23694-2013, 4.8.2.1, modified - The note has been deleted.]
3.11
packaging system
combination of a sterile barrier system and protective packaging
[Source: ISO 11139:2018, 3.192]
3.12
preformed sterile barrier system
sterile barrier system (3.23) that is supplied partially assembled for filling and final closure or sealing
Example: Pouches, bags and open reusable containers (3.17).
[Source: ISO 11139:2018, 3.201, modified - The example has been added.]
3.13
product
tangible result of a process
Contents of GB/T 19633.1-2024
Contents
Foreword i
Introduction iv
1 Scope
2 Normative references
3 Terms and definitions
4 General requirements
5 Materials, preformed sterile barrier systems and sterile barrier systems
6 Design and development for packaging systems
7 Usability evaluation for aseptic presentation
8 Packaging system performance and stability
9 Packaging system validation and changes
10 Inspection immediately prior to aseptic presentation
11 Information to be provided
Annex A (Informative) Guidance on medical packaging
Annex B (Informative) Standardized test methods, guides and procedures that can be used to demonstrate conformity with the requirements of this document
Annex C (Normative) Test method for resistance of impermeable materials to the passage of air
Annex D (Informative) Environmental aspects
Annex E (Informative) Draft guidance on ways to differentiate a sterile barrier system from protective packaging
Annex F (Normative) Risk management
Annex G (Informative) Risk management for medical device packaging - Rationale for requirements
Bibliography