1 Scope
This document sets out the basic requirements for the inspection, maintenance and repair of large scale amusement rides of the virtual experience type in use. This document sets out the basic requirements for the inspection, maintenance and repair of virtual experience rides in use.
This document applies to large virtual experience rides in use (hereinafter referred to as virtual experience rides). The inspection, maintenance and repair of small virtual experience rides may also be referred to.
2 Normative references
The contents of the following documents constitute the essential provisions of this document through the normative references in the text. Among them, note the date of the reference document, only the date of the corresponding version applicable to this document; do not note the date of the reference document, its latest version (including all the revision of the list) applicable to this document.
GB/T 20306 Terminology for amusement rides
GB/T 41106.1 Inspection, maintenance and repair of large amusement rides Part 1: General provisions
GB/T 39080--2020 General technical conditions for virtual experience systems for amusement rides
3 Terms and definitions
The terms and definitions defined in GB/T 20306, GB/T 41106.1 and GB/T 39080-2020 apply to this document.
4 General requirements
The inspection and maintenance of virtual experience rides should conform to the relevant requirements of GB/T 41106.1 in addition to this document.
5 Inspection items and requirements
5.1 The inspection items, cycles and requirements of virtual experience rides should be determined in accordance with the principles specified in GB/T 41106.1.
5.2 Inspection items for virtual experience rides shall include (but not be limited to) the following applicable components or subsystems:
a) Rider systems (including passenger restraints);
b) Vehicle systems;
c) River cruise systems;
d) Track and guidance systems;
e) Support structures;
f) Lifting system;
g) Drive (transmission) system;
h) Hydraulic and pneumatic systems;
d) Electrical and control systems;
j) Safety guards;
5.3 The inspection items for each component or subsystem of the virtual experience ride include (but are not limited to) the following:
a) Ride system: Check the fastener connections, surface damage to materials (FRP), and surface damage to passenger restraints such as seat belts, safety bars, and safety stoppers. Fastener connections and functional condition. The condition and function of the load-bearing platform access, the seat cabin platform, and the related connections;
b) Vehicle systems: Check the fastening and surface damage of wheel components, the fastening, wear and weld condition of the frame, front and rear axles, underframe, etc., the fastening and material damage of vehicle connectors;
c) Boat system: check the integrity of the boat and the facilities for boarding and alighting, and the working condition of the power system:
d) Track and guidance system: check the condition of the track connection bolts, surface painting and welding seams;
e) Support structure: check the deformation, corrosion and weld seams of the structural parts, and the interference with the surrounding environment;
f) Lifting system: check the integrity and working condition of friction wheels, wire ropes, chains, gears, counterweights, lifting hooks, etc;
g) Drive (transmission) system: check the temperature rise, noise, wear, tightening and working condition of the motor, Zang speed, open gear, v-belt, chain drive, pin-tooth drive, drive wheel, connecting bolt, coupling, water pump, etc;
h) Hydraulic and pneumatic systems: check hydraulic lines, valves. Motor leakage, strange noise, air compressor, pressure reducing valve, air circuit and joint dryer, air source filter, etc. leakage, temperature rise and working condition;
i) Electrical and control system: check the power supply, transmission and distribution equipment, wire and cable intact, system grounding and insulation in accordance with the requirements, check the machine room, control cabinet, electrical components, control panel. Lightning protection devices, sensors, detection switches, leakage protection devices, UPS power supply, battery and other intact and working condition;.
j) Safety protection devices: check the braking device. Non-reverse device. Anti-collision device cushioning device. Limit device. Speed limiting device, etc.
and working condition;
(k) Protection system: Check platform safety isolation measures, guidance signs. Safety distance. (k) Protection system: check the safety isolation measures, guidance signs, safety distances, anti-skid and other protective measures, the integrity of equipment fences and protective nets, etc:
l) Standby power: check the integrity and working condition of standby power devices;
m) Auxiliary equipment and facilities: check the integrity of emergency evacuation routes, aerial platforms, maintenance platforms, lighting, etc., alarm bells, fire prevention equipment, video monitoring systems. Emergency rescue equipment in good condition and working condition;
n) Associated equipment and facilities: check other associated equipment and facilities such as special effects, stunts, packaging, performance actions, sound systems, projectors, lighting. The sound system, projectors, lighting, screens, industrial control machines, etc. are in good condition and working order;
o) Other related special equipment: check that pressure vessels, gas cylinders, cranes, elevators and other special equipment comply with national regulations. Lifts and other special equipment in accordance with national regulatory requirements;
p) Foundations: check the tightness of the foundation screws. Foundation settlement, rust and corrosion, deformation, etc., the river is intact;
q) guidelines and safety warning signs: check the guidelines and safety warning signs are intact.
5.4 For the inspection items, contents and requirements of virtual experience rides and inspection methods, please refer to Appendix A.
6 Maintenance
6.1 The main items of maintenance for virtual experience rides include but are not limited to the following:
a) Lubrication of passenger restraints, track and guidance systems, hoisting systems, drive systems, bearings, important pins and gears, etc. in accordance with the prescribed intervals and methods. Lubrication of gearboxes, etc.. Lubricants are added or replaced;
b) Replace hydraulic oil and filter elements in hydraulic and pneumatic systems in accordance with the equipment maintenance instructions and actual use;
c) Tighten loose bolts, foot bolts and other fasteners in accordance with the prescribed preload;
d) To the power distribution cabinet. Control cabinets, motors, etc. for the necessary dust removal and cleaning.
6.2 The maintenance items, contents and requirements of typical virtual experience rides are listed in Appendix B.
7 Repairs
7.1 Before repair, you should be familiar with the product manual, understand the structure of the equipment and make a good repair plan according to the fault situation.
7.2 The dismantling of the equipment should be based on the product manual and the installation process guidance document to develop a corresponding dismantling plan. After dismantling, each part should be sorted and stored, and do a good job of safety protection management.
7.3 Repair work records should be made and kept in the equipment file.
7.4 The repair of the virtual body experience category of large amusement rides should be completed. Before resuming use, a corresponding inspection and confirmation should be carried out.
7.5 See Appendix C for repair methods and requirements for common virtual experience ride faults.
Appendix A (Informative) Inspection items, content and requirements for typical virtual experience rides, inspection methods
Appendix B (Informative) Maintenance items, contents and requirements for typical virtual experience rides
Appendix C (informative) - Common repair methods and requirements for virtual experience rides
Bibliography
Foreword
1 Scope
2 Normative references
3 Terms and definitions
4 General requirements
5 Inspection items and requirements
6 Maintenance
7 Repairs
Appendix A (Informative) Inspection items, content and requirements for typical virtual experience rides, inspection methods
Appendix B (Informative) Maintenance items, contents and requirements for typical virtual experience rides
Appendix C (informative) - Common repair methods and requirements for virtual experience rides
Bibliography
1 Scope
This document sets out the basic requirements for the inspection, maintenance and repair of large scale amusement rides of the virtual experience type in use. This document sets out the basic requirements for the inspection, maintenance and repair of virtual experience rides in use.
This document applies to large virtual experience rides in use (hereinafter referred to as virtual experience rides). The inspection, maintenance and repair of small virtual experience rides may also be referred to.
2 Normative references
The contents of the following documents constitute the essential provisions of this document through the normative references in the text. Among them, note the date of the reference document, only the date of the corresponding version applicable to this document; do not note the date of the reference document, its latest version (including all the revision of the list) applicable to this document.
GB/T 20306 Terminology for amusement rides
GB/T 41106.1 Inspection, maintenance and repair of large amusement rides Part 1: General provisions
GB/T 39080--2020 General technical conditions for virtual experience systems for amusement rides
3 Terms and definitions
The terms and definitions defined in GB/T 20306, GB/T 41106.1 and GB/T 39080-2020 apply to this document.
4 General requirements
The inspection and maintenance of virtual experience rides should conform to the relevant requirements of GB/T 41106.1 in addition to this document.
5 Inspection items and requirements
5.1 The inspection items, cycles and requirements of virtual experience rides should be determined in accordance with the principles specified in GB/T 41106.1.
5.2 Inspection items for virtual experience rides shall include (but not be limited to) the following applicable components or subsystems:
a) Rider systems (including passenger restraints);
b) Vehicle systems;
c) River cruise systems;
d) Track and guidance systems;
e) Support structures;
f) Lifting system;
g) Drive (transmission) system;
h) Hydraulic and pneumatic systems;
d) Electrical and control systems;
j) Safety guards;
5.3 The inspection items for each component or subsystem of the virtual experience ride include (but are not limited to) the following:
a) Ride system: Check the fastener connections, surface damage to materials (FRP), and surface damage to passenger restraints such as seat belts, safety bars, and safety stoppers. Fastener connections and functional condition. The condition and function of the load-bearing platform access, the seat cabin platform, and the related connections;
b) Vehicle systems: Check the fastening and surface damage of wheel components, the fastening, wear and weld condition of the frame, front and rear axles, underframe, etc., the fastening and material damage of vehicle connectors;
c) Boat system: check the integrity of the boat and the facilities for boarding and alighting, and the working condition of the power system:
d) Track and guidance system: check the condition of the track connection bolts, surface painting and welding seams;
e) Support structure: check the deformation, corrosion and weld seams of the structural parts, and the interference with the surrounding environment;
f) Lifting system: check the integrity and working condition of friction wheels, wire ropes, chains, gears, counterweights, lifting hooks, etc;
g) Drive (transmission) system: check the temperature rise, noise, wear, tightening and working condition of the motor, Zang speed, open gear, v-belt, chain drive, pin-tooth drive, drive wheel, connecting bolt, coupling, water pump, etc;
h) Hydraulic and pneumatic systems: check hydraulic lines, valves. Motor leakage, strange noise, air compressor, pressure reducing valve, air circuit and joint dryer, air source filter, etc. leakage, temperature rise and working condition;
i) Electrical and control system: check the power supply, transmission and distribution equipment, wire and cable intact, system grounding and insulation in accordance with the requirements, check the machine room, control cabinet, electrical components, control panel. Lightning protection devices, sensors, detection switches, leakage protection devices, UPS power supply, battery and other intact and working condition;.
j) Safety protection devices: check the braking device. Non-reverse device. Anti-collision device cushioning device. Limit device. Speed limiting device, etc.
and working condition;
(k) Protection system: Check platform safety isolation measures, guidance signs. Safety distance. (k) Protection system: check the safety isolation measures, guidance signs, safety distances, anti-skid and other protective measures, the integrity of equipment fences and protective nets, etc:
l) Standby power: check the integrity and working condition of standby power devices;
m) Auxiliary equipment and facilities: check the integrity of emergency evacuation routes, aerial platforms, maintenance platforms, lighting, etc., alarm bells, fire prevention equipment, video monitoring systems. Emergency rescue equipment in good condition and working condition;
n) Associated equipment and facilities: check other associated equipment and facilities such as special effects, stunts, packaging, performance actions, sound systems, projectors, lighting. The sound system, projectors, lighting, screens, industrial control machines, etc. are in good condition and working order;
o) Other related special equipment: check that pressure vessels, gas cylinders, cranes, elevators and other special equipment comply with national regulations. Lifts and other special equipment in accordance with national regulatory requirements;
p) Foundations: check the tightness of the foundation screws. Foundation settlement, rust and corrosion, deformation, etc., the river is intact;
q) guidelines and safety warning signs: check the guidelines and safety warning signs are intact.
5.4 For the inspection items, contents and requirements of virtual experience rides and inspection methods, please refer to Appendix A.
6 Maintenance
6.1 The main items of maintenance for virtual experience rides include but are not limited to the following:
a) Lubrication of passenger restraints, track and guidance systems, hoisting systems, drive systems, bearings, important pins and gears, etc. in accordance with the prescribed intervals and methods. Lubrication of gearboxes, etc.. Lubricants are added or replaced;
b) Replace hydraulic oil and filter elements in hydraulic and pneumatic systems in accordance with the equipment maintenance instructions and actual use;
c) Tighten loose bolts, foot bolts and other fasteners in accordance with the prescribed preload;
d) To the power distribution cabinet. Control cabinets, motors, etc. for the necessary dust removal and cleaning.
6.2 The maintenance items, contents and requirements of typical virtual experience rides are listed in Appendix B.
7 Repairs
7.1 Before repair, you should be familiar with the product manual, understand the structure of the equipment and make a good repair plan according to the fault situation.
7.2 The dismantling of the equipment should be based on the product manual and the installation process guidance document to develop a corresponding dismantling plan. After dismantling, each part should be sorted and stored, and do a good job of safety protection management.
7.3 Repair work records should be made and kept in the equipment file.
7.4 The repair of the virtual body experience category of large amusement rides should be completed. Before resuming use, a corresponding inspection and confirmation should be carried out.
7.5 See Appendix C for repair methods and requirements for common virtual experience ride faults.
Appendix A (Informative) Inspection items, content and requirements for typical virtual experience rides, inspection methods
Appendix B (Informative) Maintenance items, contents and requirements for typical virtual experience rides
Appendix C (informative) - Common repair methods and requirements for virtual experience rides
Bibliography
Contents of GB/T 41106.6-2021
Foreword
1 Scope
2 Normative references
3 Terms and definitions
4 General requirements
5 Inspection items and requirements
6 Maintenance
7 Repairs
Appendix A (Informative) Inspection items, content and requirements for typical virtual experience rides, inspection methods
Appendix B (Informative) Maintenance items, contents and requirements for typical virtual experience rides
Appendix C (informative) - Common repair methods and requirements for virtual experience rides
Bibliography
