1 Scope
This standard specifies the essential safety requirements for additional hazards caused by the interaction between daylight presses and ancillary equipment, especially that between mold loading and unloading units. This standard does not specify safety requirements for ancillary equipment.
This standard is applicable to daylight press with a vertical closing movement more than 6 mm for the moulding of rubber & plastics products, rubber belts and plates.
This standard covers both moulding press (see 3.1.1) and belt press (see 3.1.2). All hazards listed in Clause 4 are covered by this standard.
The following machines are excluded:
——injection moulding machines;
——presses for curing pneumatic tyres;
——presses for curing inner tubes and curing bags;
——thermoforming machines;
——RIM machines.
This standard does not cover:
——the requirements concerning equipment and protective systems intended for use in potentially explosive atmospheres;
——the requirements for the design of exhaust ventilation systems.
2 Normative references
The following normative documents contain provisions which, through reference in this text, constitute provisions of this standard. For dated reference, subsequent amendments to (excluding any corrigendum), or revisions of, any of these publications do not apply. However, parties to agreements based on this standard are encouraged to investigate the possibility of applying the latest editions of the standards indicated below. For undated references, the latest edition of the normative document applies.
GB/T 3766-2001 Hydraulic fluid power - General rules relating to systems (eqv ISO 4413:1998)
GB/T 3767 Acoustics - Determination of sound power levels of noise sources using sound pressure - Engineering method in an essentially free field over a reflecting plane (GB/T 3767-1996, eqv ISO 3744:1994)
GB/T 3768 Acoustics - Determination of sound power levels and sound energy levels of noise sources using sound pressure - Survey method using an enveloping measurement surface over a reflecting plane (GB/T 3768-1996, eqv ISO 3746:1995)
GB 4208 Degrees of protection provided by enclosure (IP code) (GB 4208-2008, IEC 60529:2001, IDT)
GB 5226.1-2008 Safety of machinery - Electrical equipment of machines - Part 1: General requirements (IEC 60204-1:2005, IDT)
GB/T 7932 Pneumatic fluid power - General rules relating to systems (GB/T 7932-2003, ISO 4414:1998, IDT)
GB/T 8196-2003 Safety of machinery - Guards - General requirements for the design and construction of fixed and movable guards (ISO 14120:2002, MOD)
GB/T 14367 Acoustics - Determination of sound power levels of noise sources - Guidelines for the use of basic standards (GB/T 14367-2006, ISO 3740:2000, MOD)
GB/T 14574-2000 Acoustics - Declaration and verification of noise emission values of machinery and equipment (eqv ISO 4871:1996)
GB/T 15706.1-2007 Safety of machinery - Basic concepts, general principles for design - Part 1: Basic terminology, methodology (ISO 12100-1:2003, IDT)
GB/T 15706.2-2007 Safety of machinery - Basic concepts, general principles for design - Part 2: Technical principles (ISO 12100-2:2003, IDT)
GB/T 16404 Acoustics - Determination of sound power levels of noise sources using sound intensity - Part 1: Measurement at discrete points (GB/T 16404-1996, eqv ISO 9614-1:1993)
GB/T 16404.2 Acoustics - Determination of sound power levels of noise sources using sound intensity - Part 2: Measurement by scanning (GB/T 16404.2-1999, eqv ISO 9614-2:1996)
GB/T 16538 Acoustics - Determination of sound power levels of noise sources using sound pressure - Comparison method in situ (GB/T 16538-2008, ISO 3747:2000, IDT)
GB 16754-2008 Safety of machinery - Emergency stop - Principles for design (ISO 13850:2006, IDT)
GB/T 16855.1-2008 Safety of machinery - Safety-related parts of control systems - Part 1: General principles for design (ISO 13849-1:2006, IDT)
GB/T 17248.1 Acoustics - Noise emitted by machinery and equipment - Guidelines for the use of basic standards for the determination of emission sound pressure levels at a work station and at other specified positions (GB/T 17248.1-2000, eqv ISO 11200:1995)
GB/T 17248.2 Acoustics - Noise emitted by machinery and equipment - Measurement of emission sound pressure levels at a work station and at other specified positions - Engineering method in an essentially free field over a reflecting plane (GB/T 17248.2-1999, eqv ISO 11201:1995)
GB/T 17248.3 Acoustics - Noise emitted by machinery and equipment - Measurement of emission sound pressure levels at a work station and at other specified positions - Engineering method in an essentially free field over a reflecting plane (GB/T 17248.3-1999, eqv ISO 11202:1995)
GB/T 17248.5 Acoustics - Noise emitted by machinery and equipment - Measurement of emission sound pressure levels at a work station and at other specified positions - Method requiring environmental corrections (GB/T 17248.5-1999, eqv ISO 11204:1995)
GB/T 17454.1 Safety of machinery - Pressure-sensitive protective devices - Part 1: General principles for design and testing of pressure-sensitive mats and pressure-sensitive floors (GB/T 17454.1-2008, ISO 13856-1:2001, IDT)
GB/T 17454.2 Safety of machinery - Pressure-sensitive protective devices - Part 2: General principles for design and testing of pressure-sensitive edges and pressure-sensitive bars (GB/T 17454.2-2008, ISO 13856-2:2005, IDT)
GB 17888.1 Safety of machinery - Permanent means of access to machinery - Part 1: Choice of a fixed means of access between two levels (GB 17888.1-2008, ISO 14122-1:2001, IDT)
GB 17888.2 Safety of machinery - Permanent means of access to machinery - Part 2: Working platforms and walkways (GB 17888.2-2008, ISO 14122-2:2001, IDT)
GB 17888.3 Safety of machinery - Permanent means of access to machinery - Part 3: Stairs, stepladders and guard-rails (GB 17888.3-2008, ISO 14122-3:2001, IDT)
GB 17888.4 Safety of machinery - Permanent means of access to machinery - Part 4: Fixed ladders (GB 17888.4-2008, ISO 14122-4:2004, IDT)
GB/T 18153-2000 Safety of machinery - Temperatures of touchable surfaces - Ergonomics data to establish temperature limit values for hot surfaces
GB/T 18831-2010 Safety of machinery - Interlocking devices associated with guards - Principles for design and selection (ISO 14119:1998/Amd.1:2007, MOD)
GB/T 19436.1 Electrical safety of machinery - Electro-sensitive protective equipment - Part 1: General requirements and tests (GB/T 19436.1-2004, IEC 61496-1:1997, IDT)
GB/T 19671-2005 Safety of machinery - Two-hand control devices - Functional aspects and design principles (ISO 13851:2002, MOD)
GB/T 19876 Safety of machinery - Positioning of protective equipment with respect to the approach speeds of parts of the human body (GB/T 19876-2005, ISO 13855:2002, MOD)
GB 23821-2009 Safety of machinery - Safety distances to prevent hazard zones being reached by upper and lower limbs
HG/T 3223-2000 Rubber machinery - Terminology
IEC 61496-3 Safety of machinery - Electro-sensitive protective equipment - Part 3: Particular requirements for active opto-electronic protective devices responsive to diffuse Reflection (AOPDDR)
3 Terms and definitions
For the purposes of this standard, the terms and definitions given in 2.6.2 ~ 2.6.16, 2.6.35 ~ 2.6.39, 2.10.2, 2.10.9 and 2.10.26 of HG/T 3223-2000 and the following apply.
3.1
daylight press
machine with two or more platens, applying pressure or heating the semi-products of rubbers or plastics or the rubber compound preset in the mould(s) between platens for vulcanising, including moulding press, belt press, etc.
3.1.1
moulding press
machine for the discontinuous production of moulded parts from plastics or rubber compounds which essentially consists of one or more clamping units, drive and control systems and possibly ancillary equipment (3.4), including those of compression moulding, transfer moulding and shuttle/turntable moulding by production process
3.1.1.1
compression moulding
process in which the moulding material is placed into the open mould. When the daylight press is closed, the moulding process is carried out under the influence of pressure with or without heat (see Figures 1 and 2). This process may be used as well for laminating sheets or plates
Foreword i
1 Scope
2 Normative references
3 Terms and definitions
4 List of significant hazards
4.1 General
4.2 Danger areas on daylight presses
4.3 General hazards
4.4 Hazards in specific machine areas
4.5 Additional hazards associated with specific design
4.6 Additional hazards when using ancillary equipment
5 Safety requirements and/or protective measures
5.1 General
5.2 Main safeguards used on daylight presses
5.3 Safety requirements and/or protective measures to prevent general hazards
5.4 Additional safety requirements and/or protective measures in specific machine areas
5.5 Additional safety requirements and/or protective measures associated with specific design
5.6 Additional safety requirements and/or protective measures when using ancillary equipment
6 Verification of the safety requirements and/or protective measures
7 Information for use
7.1 Instruction handbook
7.2 Marking
Annex A (Normative) Movable interlocking guard type I
A.1 Description
A.2 Interlocking function
A.3 Quality of the components
Annex B (Normative) Movable interlocking guard type II
B.1 Description
B.2 Interlocking function
B.3 Quality of the components
Annex C (Normative) Movable interlocking guard type III
C.1 Movable interlocking guard with three position detectors
C.2 Movable interlocking guard with two position detectors
Annex D (Normative) Electro-sensitive protective equipment in the form of a light curtain
D.1 Description
D.2 Mode of operation of the light curtain
D.3 Monitoring requirements
Annex E (Normative) Two-hand control device
E.1 Description
E.2 Mode of operation of the two hand control
E.3 Monitoring requirements
Annex F (Normative) Noise test code
F.1 Introduction
F.2 Measurement of the A-weighted emission sound pressure level at the operator’s or other specified positions
F.3 Determination of the A-weighted sound power level
F.4 Installation and mounting conditions for noise measurement
F.5 Operating conditions
F.6 Information to be recorded and reported
F.7 Declaration and verification of noise emission values
Annex G (Normative) Use of proportional valves for the platen movement
G.1 Design
G.2 Mode of operation
Annex H (Normative) Additional requirements for the second shutoff device in Figure C.1
Annex I (Informative) Comparison between this standard and EN 289:2004 in clause/subclause number
Annex J (Informative) Technical differences between this standard and EN 289:2004 and their causes
Bibliography
1 Scope
This standard specifies the essential safety requirements for additional hazards caused by the interaction between daylight presses and ancillary equipment, especially that between mold loading and unloading units. This standard does not specify safety requirements for ancillary equipment.
This standard is applicable to daylight press with a vertical closing movement more than 6 mm for the moulding of rubber & plastics products, rubber belts and plates.
This standard covers both moulding press (see 3.1.1) and belt press (see 3.1.2). All hazards listed in Clause 4 are covered by this standard.
The following machines are excluded:
——injection moulding machines;
——presses for curing pneumatic tyres;
——presses for curing inner tubes and curing bags;
——thermoforming machines;
——RIM machines.
This standard does not cover:
——the requirements concerning equipment and protective systems intended for use in potentially explosive atmospheres;
——the requirements for the design of exhaust ventilation systems.
2 Normative references
The following normative documents contain provisions which, through reference in this text, constitute provisions of this standard. For dated reference, subsequent amendments to (excluding any corrigendum), or revisions of, any of these publications do not apply. However, parties to agreements based on this standard are encouraged to investigate the possibility of applying the latest editions of the standards indicated below. For undated references, the latest edition of the normative document applies.
GB/T 3766-2001 Hydraulic fluid power - General rules relating to systems (eqv ISO 4413:1998)
GB/T 3767 Acoustics - Determination of sound power levels of noise sources using sound pressure - Engineering method in an essentially free field over a reflecting plane (GB/T 3767-1996, eqv ISO 3744:1994)
GB/T 3768 Acoustics - Determination of sound power levels and sound energy levels of noise sources using sound pressure - Survey method using an enveloping measurement surface over a reflecting plane (GB/T 3768-1996, eqv ISO 3746:1995)
GB 4208 Degrees of protection provided by enclosure (IP code) (GB 4208-2008, IEC 60529:2001, IDT)
GB 5226.1-2008 Safety of machinery - Electrical equipment of machines - Part 1: General requirements (IEC 60204-1:2005, IDT)
GB/T 7932 Pneumatic fluid power - General rules relating to systems (GB/T 7932-2003, ISO 4414:1998, IDT)
GB/T 8196-2003 Safety of machinery - Guards - General requirements for the design and construction of fixed and movable guards (ISO 14120:2002, MOD)
GB/T 14367 Acoustics - Determination of sound power levels of noise sources - Guidelines for the use of basic standards (GB/T 14367-2006, ISO 3740:2000, MOD)
GB/T 14574-2000 Acoustics - Declaration and verification of noise emission values of machinery and equipment (eqv ISO 4871:1996)
GB/T 15706.1-2007 Safety of machinery - Basic concepts, general principles for design - Part 1: Basic terminology, methodology (ISO 12100-1:2003, IDT)
GB/T 15706.2-2007 Safety of machinery - Basic concepts, general principles for design - Part 2: Technical principles (ISO 12100-2:2003, IDT)
GB/T 16404 Acoustics - Determination of sound power levels of noise sources using sound intensity - Part 1: Measurement at discrete points (GB/T 16404-1996, eqv ISO 9614-1:1993)
GB/T 16404.2 Acoustics - Determination of sound power levels of noise sources using sound intensity - Part 2: Measurement by scanning (GB/T 16404.2-1999, eqv ISO 9614-2:1996)
GB/T 16538 Acoustics - Determination of sound power levels of noise sources using sound pressure - Comparison method in situ (GB/T 16538-2008, ISO 3747:2000, IDT)
GB 16754-2008 Safety of machinery - Emergency stop - Principles for design (ISO 13850:2006, IDT)
GB/T 16855.1-2008 Safety of machinery - Safety-related parts of control systems - Part 1: General principles for design (ISO 13849-1:2006, IDT)
GB/T 17248.1 Acoustics - Noise emitted by machinery and equipment - Guidelines for the use of basic standards for the determination of emission sound pressure levels at a work station and at other specified positions (GB/T 17248.1-2000, eqv ISO 11200:1995)
GB/T 17248.2 Acoustics - Noise emitted by machinery and equipment - Measurement of emission sound pressure levels at a work station and at other specified positions - Engineering method in an essentially free field over a reflecting plane (GB/T 17248.2-1999, eqv ISO 11201:1995)
GB/T 17248.3 Acoustics - Noise emitted by machinery and equipment - Measurement of emission sound pressure levels at a work station and at other specified positions - Engineering method in an essentially free field over a reflecting plane (GB/T 17248.3-1999, eqv ISO 11202:1995)
GB/T 17248.5 Acoustics - Noise emitted by machinery and equipment - Measurement of emission sound pressure levels at a work station and at other specified positions - Method requiring environmental corrections (GB/T 17248.5-1999, eqv ISO 11204:1995)
GB/T 17454.1 Safety of machinery - Pressure-sensitive protective devices - Part 1: General principles for design and testing of pressure-sensitive mats and pressure-sensitive floors (GB/T 17454.1-2008, ISO 13856-1:2001, IDT)
GB/T 17454.2 Safety of machinery - Pressure-sensitive protective devices - Part 2: General principles for design and testing of pressure-sensitive edges and pressure-sensitive bars (GB/T 17454.2-2008, ISO 13856-2:2005, IDT)
GB 17888.1 Safety of machinery - Permanent means of access to machinery - Part 1: Choice of a fixed means of access between two levels (GB 17888.1-2008, ISO 14122-1:2001, IDT)
GB 17888.2 Safety of machinery - Permanent means of access to machinery - Part 2: Working platforms and walkways (GB 17888.2-2008, ISO 14122-2:2001, IDT)
GB 17888.3 Safety of machinery - Permanent means of access to machinery - Part 3: Stairs, stepladders and guard-rails (GB 17888.3-2008, ISO 14122-3:2001, IDT)
GB 17888.4 Safety of machinery - Permanent means of access to machinery - Part 4: Fixed ladders (GB 17888.4-2008, ISO 14122-4:2004, IDT)
GB/T 18153-2000 Safety of machinery - Temperatures of touchable surfaces - Ergonomics data to establish temperature limit values for hot surfaces
GB/T 18831-2010 Safety of machinery - Interlocking devices associated with guards - Principles for design and selection (ISO 14119:1998/Amd.1:2007, MOD)
GB/T 19436.1 Electrical safety of machinery - Electro-sensitive protective equipment - Part 1: General requirements and tests (GB/T 19436.1-2004, IEC 61496-1:1997, IDT)
GB/T 19671-2005 Safety of machinery - Two-hand control devices - Functional aspects and design principles (ISO 13851:2002, MOD)
GB/T 19876 Safety of machinery - Positioning of protective equipment with respect to the approach speeds of parts of the human body (GB/T 19876-2005, ISO 13855:2002, MOD)
GB 23821-2009 Safety of machinery - Safety distances to prevent hazard zones being reached by upper and lower limbs
HG/T 3223-2000 Rubber machinery - Terminology
IEC 61496-3 Safety of machinery - Electro-sensitive protective equipment - Part 3: Particular requirements for active opto-electronic protective devices responsive to diffuse Reflection (AOPDDR)
3 Terms and definitions
For the purposes of this standard, the terms and definitions given in 2.6.2 ~ 2.6.16, 2.6.35 ~ 2.6.39, 2.10.2, 2.10.9 and 2.10.26 of HG/T 3223-2000 and the following apply.
3.1
daylight press
machine with two or more platens, applying pressure or heating the semi-products of rubbers or plastics or the rubber compound preset in the mould(s) between platens for vulcanising, including moulding press, belt press, etc.
3.1.1
moulding press
machine for the discontinuous production of moulded parts from plastics or rubber compounds which essentially consists of one or more clamping units, drive and control systems and possibly ancillary equipment (3.4), including those of compression moulding, transfer moulding and shuttle/turntable moulding by production process
3.1.1.1
compression moulding
process in which the moulding material is placed into the open mould. When the daylight press is closed, the moulding process is carried out under the influence of pressure with or without heat (see Figures 1 and 2). This process may be used as well for laminating sheets or plates
Contents of GB 25432-2010
Foreword i
1 Scope
2 Normative references
3 Terms and definitions
4 List of significant hazards
4.1 General
4.2 Danger areas on daylight presses
4.3 General hazards
4.4 Hazards in specific machine areas
4.5 Additional hazards associated with specific design
4.6 Additional hazards when using ancillary equipment
5 Safety requirements and/or protective measures
5.1 General
5.2 Main safeguards used on daylight presses
5.3 Safety requirements and/or protective measures to prevent general hazards
5.4 Additional safety requirements and/or protective measures in specific machine areas
5.5 Additional safety requirements and/or protective measures associated with specific design
5.6 Additional safety requirements and/or protective measures when using ancillary equipment
6 Verification of the safety requirements and/or protective measures
7 Information for use
7.1 Instruction handbook
7.2 Marking
Annex A (Normative) Movable interlocking guard type I
A.1 Description
A.2 Interlocking function
A.3 Quality of the components
Annex B (Normative) Movable interlocking guard type II
B.1 Description
B.2 Interlocking function
B.3 Quality of the components
Annex C (Normative) Movable interlocking guard type III
C.1 Movable interlocking guard with three position detectors
C.2 Movable interlocking guard with two position detectors
Annex D (Normative) Electro-sensitive protective equipment in the form of a light curtain
D.1 Description
D.2 Mode of operation of the light curtain
D.3 Monitoring requirements
Annex E (Normative) Two-hand control device
E.1 Description
E.2 Mode of operation of the two hand control
E.3 Monitoring requirements
Annex F (Normative) Noise test code
F.1 Introduction
F.2 Measurement of the A-weighted emission sound pressure level at the operator’s or other specified positions
F.3 Determination of the A-weighted sound power level
F.4 Installation and mounting conditions for noise measurement
F.5 Operating conditions
F.6 Information to be recorded and reported
F.7 Declaration and verification of noise emission values
Annex G (Normative) Use of proportional valves for the platen movement
G.1 Design
G.2 Mode of operation
Annex H (Normative) Additional requirements for the second shutoff device in Figure C.1
Annex I (Informative) Comparison between this standard and EN 289:2004 in clause/subclause number
Annex J (Informative) Technical differences between this standard and EN 289:2004 and their causes
Bibliography
