Heavy Machine Bureau of National Mechanical Industry Committee
Issued on:
1986-12-20
Implemented on:
1986-12-20
Status:
valid
Language:
English
File Format:
PDF
Word Count:
1000 words
Price(USD):
20.0
Delivery:
via email in 1 business day
Alloy Cast Steel
合金铸钢
This standard is applicable to the casting casted in sand mould or the casting mould with similar thermal conductivity with the sand mould.
1 Manufacture
The steelmaking method, castings production process and heat treatment process are determined by the manufacturer.
2 Chemical Composition
The chemical composition of alloy cast steel shall be in accordance with those specified in Table 1.
Table 1 Chemical Composition of Alloy Cast Steel
Steel grade Chemical compositions %
C Si Mn S P Cr Ni Mo Cu
ZG40Mn 0.35~0.45 0.30~0.45 1.20~1.50 ≤0.030 - - - -
ZG40Mn2 0.35~0.45 0.20~0.40 1.60~1.80 ≤0.030 - - - -
ZG50Mn2 0.45~0.55 0.20~0.40 1.50~1.80 ≤0.030 - - - -
ZG20SiMn ≤0.23 ≤0.60 1.00~1.50 ≤0.025 ≤0.30 ≤0.40 ≤0.15 -
ZG35SiMn 0.30~0.40 0.60~0.80 1.10~1.40 ≤0.030 - - - -
ZG35SiMnMo 0.32~0.40 1.10~1.40 1.10~1.40 ≤0.030 ≤0.30 ≤0.30 0.20~0.30 ≤0.30
ZG35CrMnSi 0.30~0.40 0.50~0.75 0.90~1.20 ≤0.030 0.50~0.80 - - -
ZG20MnMo 0.17~0.23 0.20~0.40 1.10~1.40 ≤0.030 ≤0.30 ≤0.30 0.20~0.35 ≤0.30
ZG5CrMnMo 0.50~0.60 0.25~0.60 1.20~1.60 ≤0.030 0.60~0.90 ≤0.30 0.20~0.30 ≤0.30
ZG40Cr 0.35~0.45 0.20~0.40 0.50~0.80 ≤0.030 0.80~1.10 - - -
ZG34CrNiMo 0.30~0.37 0.30~0.60 0.60~1.00 ≤0.025 1.40~1.70 1.40~1.70 0.15~0.35 -
ZG20CrMo 0.17~0.25 0.20~0.45 0.50~0.80 ≤0.030 0.50~0.80 - 0.40~0.60 -
ZG35CrMo 0.30~0.37 0.30~0.50 0.50~0.80 ≤0.030 0.80~1.20 - 0.20~0.30 -
ZG42CrMo 0.38~0.45 0.30~0.60 0.60~1.00 ≤0.025 0.80~1.20 - 0.20~0.30 -
ZG50CrMo 0.46~0.54 0.25~0.50 0.50~0.80 ≤0.030 0.90~1.20 - 0.15~0.25 -
ZG65Mn 0.62~0.70 0.17~0.37 0.90~1.20 ≤0.030 ≤0.25 ≤0.25 - -
Note: The content of residual elements is Ni≤0.30%, Cr≤0.30%, Cu≤0.25%, Mo≤0.15%, and V≤0.05%.
3 Mechanical Performance
The mechanical performance of alloy steel castings after the final heat treatment shall be in accordance with those specified in Table 2.
Table 2 Mechanical Performance of the Sample Under Room Temperature and Application Examples
Steel grade Type of heat treatment Sectional dimension mm Mechanical performance ≥ Characteristic and use
σs or σ0.2
N/mm2 σb
N/mm2 δ
% Ψ
% Impact performance Hardness HB
Ak J
DV M ISO
-V Charpy
-U
ZG40Mn Normalizing + tempering ≤100 295 640 12 30 - - - 163 Used for making parts bearing friction and impact, e.g. the gear
ZG40Mn2 Normalizing + tempering, quenching and tempering ≤100 395
685 590
835 20
13 55
45 - -
35 179
269~302 Used for making parts bearing friction, e.g. the gear.
ZG50Mn2 Normalizing + tempering ≤100 445 785 18 37 - - - - Used for making high strength parts, e.g. gear and rim of gear.
ZG20SiMn Normalizing + tempering, quenching and tempering ≤100 295
300 510
500~650 14
24 30
-
45 39
156
150~190 With good welding and flowability, used for making ram cylinder, blade, nozzle body, valve and elbow etc.
ZG35SiMn Normalizing + tempering, quenching and tempering ≤100 345
415 570
640 12
12 20
25 - - 24
27 - Used for making parts bearing friction.
ZG35SiMnMo Normalizing + tempering, quenching and tempering ≤100 395
490 640
690 12
12 20
25 - - 24
27 - Used for making parts with larger load.
GZ35CrMnSi Normalizing + tempering ≤100 345 690 14 30 - - - 217 Used for making parts bearing impact and abrasion, e.g. gear and roller.
ZG20MnMo Normalizing + tempering ≤100 295 490 16 - - - 39 156 Used for making pressure vessel, e.g. pump case.
ZG5CrMnMo Normalizing + tempering ≤100 Not specified - - - - - - With certain red hardness, used for making forging die etc.
ZG40Cr Normalizing + tempering ≤100 345 630 18 26 - - - 212 Used for making high strength gear
ZG34CrNiMo Quenching and tempering <150
150~250
250~400 700
650
650 950~1000
800~950
800~950 12
12
10 - - 32
28
20 - 240~290
220~270
220~270 Used for making parts with extremely high requirements, e.g. bevel gear, small gear, traveling wheel of crane and axle.
ZG20CrMo Quenching and tempering ≤100 245 460 18 30 - - 24 - Used for making gear, bevel gear and high pressure cylinder parts etc.
ZG35CrMo Quenching and tempering ≤100 510 740~880 12 - 27 - - - Used for making gear, axle sleeve of the electric furnace beam wheel, gear ring etc.
ZG42CrMo Quenching and tempering ~30
30~100
100~150
150~250
250~400 540
490
450
400
350 740~880
690~830
690~830
650~800
650~800 12
11
10
10
8 - 27
21
16
12
9.6 - 220~260
200~250
200~250
195~240
195~240 Used for making high strength parts, gear and bevel gear etc.
ZG50CrMo Quenching and tempering ≤100 520 740~880 11 - 34 - - 220~260 Used for making reducer parts gear and small gear etc.
ZG65Mn Normalizing + tempering ≤100 Not specified - - - - - - Used for making the lining plate of ball mill etc.
4 Test Methods and Rules
4.1 Chemical composition analysis
4.1.1 The sample for chemical composition analysis shall be prepared during the process of pouring.
4.1.2 Chemical composition analysis shall be in accordance with the requirements of Methods for Chemical Analysis of Iron, Steel and Alloy (GB 223-81~84).
1 Manufacture
2 Chemical Composition
3 Mechanical Performance
4 Test Methods and Rules
Alloy Cast Steel
合金铸钢
This standard is applicable to the casting casted in sand mould or the casting mould with similar thermal conductivity with the sand mould.
1 Manufacture
The steelmaking method, castings production process and heat treatment process are determined by the manufacturer.
2 Chemical Composition
The chemical composition of alloy cast steel shall be in accordance with those specified in Table 1.
Table 1 Chemical Composition of Alloy Cast Steel
Steel grade Chemical compositions %
C Si Mn S P Cr Ni Mo Cu
ZG40Mn 0.35~0.45 0.30~0.45 1.20~1.50 ≤0.030 - - - -
ZG40Mn2 0.35~0.45 0.20~0.40 1.60~1.80 ≤0.030 - - - -
ZG50Mn2 0.45~0.55 0.20~0.40 1.50~1.80 ≤0.030 - - - -
ZG20SiMn ≤0.23 ≤0.60 1.00~1.50 ≤0.025 ≤0.30 ≤0.40 ≤0.15 -
ZG35SiMn 0.30~0.40 0.60~0.80 1.10~1.40 ≤0.030 - - - -
ZG35SiMnMo 0.32~0.40 1.10~1.40 1.10~1.40 ≤0.030 ≤0.30 ≤0.30 0.20~0.30 ≤0.30
ZG35CrMnSi 0.30~0.40 0.50~0.75 0.90~1.20 ≤0.030 0.50~0.80 - - -
ZG20MnMo 0.17~0.23 0.20~0.40 1.10~1.40 ≤0.030 ≤0.30 ≤0.30 0.20~0.35 ≤0.30
ZG5CrMnMo 0.50~0.60 0.25~0.60 1.20~1.60 ≤0.030 0.60~0.90 ≤0.30 0.20~0.30 ≤0.30
ZG40Cr 0.35~0.45 0.20~0.40 0.50~0.80 ≤0.030 0.80~1.10 - - -
ZG34CrNiMo 0.30~0.37 0.30~0.60 0.60~1.00 ≤0.025 1.40~1.70 1.40~1.70 0.15~0.35 -
ZG20CrMo 0.17~0.25 0.20~0.45 0.50~0.80 ≤0.030 0.50~0.80 - 0.40~0.60 -
ZG35CrMo 0.30~0.37 0.30~0.50 0.50~0.80 ≤0.030 0.80~1.20 - 0.20~0.30 -
ZG42CrMo 0.38~0.45 0.30~0.60 0.60~1.00 ≤0.025 0.80~1.20 - 0.20~0.30 -
ZG50CrMo 0.46~0.54 0.25~0.50 0.50~0.80 ≤0.030 0.90~1.20 - 0.15~0.25 -
ZG65Mn 0.62~0.70 0.17~0.37 0.90~1.20 ≤0.030 ≤0.25 ≤0.25 - -
Note: The content of residual elements is Ni≤0.30%, Cr≤0.30%, Cu≤0.25%, Mo≤0.15%, and V≤0.05%.
3 Mechanical Performance
The mechanical performance of alloy steel castings after the final heat treatment shall be in accordance with those specified in Table 2.
Table 2 Mechanical Performance of the Sample Under Room Temperature and Application Examples
Steel grade Type of heat treatment Sectional dimension mm Mechanical performance ≥ Characteristic and use
σs or σ0.2
N/mm2 σb
N/mm2 δ
% Ψ
% Impact performance Hardness HB
Ak J
DV M ISO
-V Charpy
-U
ZG40Mn Normalizing + tempering ≤100 295 640 12 30 - - - 163 Used for making parts bearing friction and impact, e.g. the gear
ZG40Mn2 Normalizing + tempering, quenching and tempering ≤100 395
685 590
835 20
13 55
45 - -
35 179
269~302 Used for making parts bearing friction, e.g. the gear.
ZG50Mn2 Normalizing + tempering ≤100 445 785 18 37 - - - - Used for making high strength parts, e.g. gear and rim of gear.
ZG20SiMn Normalizing + tempering, quenching and tempering ≤100 295
300 510
500~650 14
24 30
-
45 39
156
150~190 With good welding and flowability, used for making ram cylinder, blade, nozzle body, valve and elbow etc.
ZG35SiMn Normalizing + tempering, quenching and tempering ≤100 345
415 570
640 12
12 20
25 - - 24
27 - Used for making parts bearing friction.
ZG35SiMnMo Normalizing + tempering, quenching and tempering ≤100 395
490 640
690 12
12 20
25 - - 24
27 - Used for making parts with larger load.
GZ35CrMnSi Normalizing + tempering ≤100 345 690 14 30 - - - 217 Used for making parts bearing impact and abrasion, e.g. gear and roller.
ZG20MnMo Normalizing + tempering ≤100 295 490 16 - - - 39 156 Used for making pressure vessel, e.g. pump case.
ZG5CrMnMo Normalizing + tempering ≤100 Not specified - - - - - - With certain red hardness, used for making forging die etc.
ZG40Cr Normalizing + tempering ≤100 345 630 18 26 - - - 212 Used for making high strength gear
ZG34CrNiMo Quenching and tempering <150
150~250
250~400 700
650
650 950~1000
800~950
800~950 12
12
10 - - 32
28
20 - 240~290
220~270
220~270 Used for making parts with extremely high requirements, e.g. bevel gear, small gear, traveling wheel of crane and axle.
ZG20CrMo Quenching and tempering ≤100 245 460 18 30 - - 24 - Used for making gear, bevel gear and high pressure cylinder parts etc.
ZG35CrMo Quenching and tempering ≤100 510 740~880 12 - 27 - - - Used for making gear, axle sleeve of the electric furnace beam wheel, gear ring etc.
ZG42CrMo Quenching and tempering ~30
30~100
100~150
150~250
250~400 540
490
450
400
350 740~880
690~830
690~830
650~800
650~800 12
11
10
10
8 - 27
21
16
12
9.6 - 220~260
200~250
200~250
195~240
195~240 Used for making high strength parts, gear and bevel gear etc.
ZG50CrMo Quenching and tempering ≤100 520 740~880 11 - 34 - - 220~260 Used for making reducer parts gear and small gear etc.
ZG65Mn Normalizing + tempering ≤100 Not specified - - - - - - Used for making the lining plate of ball mill etc.
4 Test Methods and Rules
4.1 Chemical composition analysis
4.1.1 The sample for chemical composition analysis shall be prepared during the process of pouring.
4.1.2 Chemical composition analysis shall be in accordance with the requirements of Methods for Chemical Analysis of Iron, Steel and Alloy (GB 223-81~84).
Contents of JBZQ 4297-1986
1 Manufacture
2 Chemical Composition
3 Mechanical Performance
4 Test Methods and Rules