Detail of TB/T 1010-2016

Introduction of TB/T 1010-2016

Codeofchina.com is in charge of this English translation. In case of any doubt about the English translation, the Chinese original shall be considered authoritative. This standard is developed in accordance with the rules given in GB/T 1.1-2009. This standard replaces TB/T 1010-2005 Wheelset of Railway Vehicles - Type and Basic Dimensions and TB/T 3169-2007 Axles for Railway Cars - Types and Basic Dimensions. Based on TB/T 1010-2005, this standard incorporates the contents of TB/T 3169-2007, with the contents on wheel and bearing added. The following technical changes have been made with respect to TB/T 1010-2005 in addition to a number of editorial changes: ——types and basic dimensions of the axle, wheel and bearing are added (see Chapter 4); ——the names of the wheelsets are modified: RD32 is changed to RD3A, RD32A to RD3A1, and RD42 to RD4A (see Table 8; Table 2 of Edition 2005); ——wheelset Types RE2B, RF2, RDAM96, PW-220 and RFQ are added (see Table 8); ——axle Types RD3A1, RE2B, RF2, RDAM96, PW-220 and RFQ are added (see Table 9); ——wheel Types HDZD, HEZD, HFS, HFZ, PW-220 and KKDQ are added (see Table 9); ——bearing Types 804468(9)A, 804468(9)B, F-804468(9).02.ZL, BC1B322880(1), BC1B322880(1)AB, 4(15)2726TT, BT2-8690D, TBU1639605E, TBU1639435, BC2-0098, 353132A and 353132B are added (see Table 9); ——wheelset and axle Types B, D, E, RB2 and RD33 are deleted (see Table 2 in Edition 2005); ——wheel Types HBS, HES, KDS, KDQ and PC are deleted (see Table 2 in Edition 2005); ——plain bearing and bearing Types 197720, 197726 and 353130-2RS are deleted (see Table 2 in Edition 2005). This standard is under the jurisdiction of Standards and Metrology Research Institute, China Academy of Railway Sciences. The previous editions of the standard replaced by this standard are as follows: ——TB/T 1010-1963, TB/T 1010-1985 and TB/T 1010-2005; ——TB/T 3169-2007. Wheelset and Bearing of Railway Vehicles - Types and Basic Dimensions 1 Scope This standard specifies the naming principles of general-purpose wheelsets, axles, wheels and bearing code, the basic dimensions, wheelset selection and assembly for railway vehicles. This standard is applicable to the naming and selection of general-purpose wheelsets, axles, wheels and bearings for railway vehicles with standard gauge. 2 Normative References The following referenced documents are indispensable for the application of this document. For dated reference, only the edition cited applies. For undated references, the latest edition (including any amendments) applies. TB/T 1718 Technical Requirements of Railway Vehicles Wheelset Installation 3 Naming Principles 3.1 Wheelset and axle The name of the wheelset is the same as that of the axle, which is composed of the bearing type code, journal diameter series code, passenger and freight car type code, brake disc number code and retrofit series code in turn: See Table 1 for detailed description.   Table 1 Description of Wheelset and Axle Types Code name Code composition Code Description Bearing type Expressed by a letter R R stands for rolling bearing Journal diameter series Expressed by a letter C Journal diameter 120mm D Journal diameter 130mm E Journal diameter 150mm F Journal diameter 160mm Passenger and freight car type Expressed by a single-digit Arabic number 2 Freight car 3 Passenger car 4 Passenger car with lengthened axle segment Brake disc number Passenger car is expressed by a letter A/B A: passenger car with two brake discs; B: passenger car with three brake discs Freight car is expressed by a single-digit Arabic number 2/3 2: freight car with two brake discs; 3: freight car with three brake discs Retrofit series Passenger car is expressed by a single-digit Arabic number 1 Passenger car retrofit Freight car is expressed by a letter A/B Freight car retrofit 3.2 Wheel The name of the wheel is composed of the passenger and freight car type code, journal diameter series code, plain disc type or manufacture mode code and retrofit series code in turn: See Table 2 for the detailed description. Table 2 Wheel Type Description Code name Code constitution Code Description Passenger and freight car type Expressed by a single-digit Arabic number H Freight car K Passenger car KK Express passenger car Journal diameter series Expressed by a letter C Journal diameter 120mm D Journal diameter 130mm E Journal diameter 150mm F Journal diameter 160mm Plain disc type or manufacture mode Expressed by a letter S plain disc Type S (rolled steel) Z Casting Retrofit series Expressed by a letter A, B, C or D Retrofit 3.3 Bearing The bearing code is composed of the bearing type code, dimension series code, inside diameter code, nonstandard outside diameter (or width) code, and suffix code in turn, which may be combined as necessary: See Table 3 for detailed description. Table 3 Bearing Type Description Code name Code constitution Code Description Bearing type code Expressed by a double-digit Arabic number or two/three letters 35 Double-row tapered roller bearing with double inner rings NJ Cylindrical roller bearing with inner ring ribs NJP Cylindrical roller bearing without inner ring rib but loose rib Dimension series code Expressed by a double-digit Arabic number 22 Dimension series 31 32 Inside diameter code Expressed by a double-digit Arabic number 24 Inside diameter 120mm 26 Inside diameter 130mm 30 Inside diameter 150mm 32 Inside diameter 160mm Nonstandard outside diameter (or width) code Expressed by a letter and a single-digit Arabic number X1 Nonstandard outside diameter X2 Nonstandard width Suffix code Expressed by a letter or by a single-digit Arabic number plus a letter A/B Structural change -2RZ Rubber oil seal with frame on both sides (non-contact type) 4 Basic Dimensions 4.1 Wheelset 4.1.1 See Figure 1 and Table 4 for the basic dimensions of wheelset Types RD2, RE2A, RE2B, RF2, RC3 and RD3. Figure 1 Schematic Diagram for Wheelset Types RD2, RE2A, RE2B, RF2, RC3 and RD3 4.1.2 See Figure 2 and Table 4 for the basic dimensions of wheelset Types RC4 and RD4. Figure 2 Schematic Diagram for Wheelset Types RC4 and RD4 4.1.3 See Figure 3 and Table 4 for the basic dimensions of wheelset Types RD3A and RD3A1. Dimensions in millimeters Figure 3 Schematic Diagram for Wheelset Types RD3A and RD3A1 4.1.4 See Figure 4 and Table 4 for the basic dimensions of wheelset Type RD4A. Dimensions in millimeters Figure 4 Schematic Diagram for Wheelset Type RD4A Table 4 Basic Dimensions of the Wheelset Dimensions in millimeters Wheelset type d D (L2) L h RD2 130 840 1,956 1,353 135 RE2A 150 840 1,981 1,353 135 RE2B 150 840 1,981 1,353 135 RF2 160 915 2,006.6 1,353 135 RC3 120 915 1,930 1,353 135 RC4 120 915 1,930 1,353 135 RD3 130 915 1,956 1,353 135 RD4 130 915 1,956 1353 135 RD3A 130 915 1,956 1353 135 RD3A1 130 915 2,000 1353 135 RD4A 130 915 1,956 1353 135 4.2 Axle 4.2.1 See Figure 5 and Table 5 for the basic dimensions of axle Types RD2, RE2A, RE2B, RF2, RC3 and RD3.

Contents of TB/T 1010-2016

Foreword i 1 Scope 2 Normative References 3 Naming Principles 4 Basic Dimensions 5 Wheelset Selection and Assembly 6 Other Requirements Annex A (Informative) Types and Basic Dimensions of the Introduced or Enterprise-designed Wheel and Axle