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HG/T 20580-2020   Standard for design base of steel chemical vessels (English Version)
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Standard No.: HG/T 20580-2020
English Name: Standard for design base of steel chemical vessels
Chinese Name: 钢制化工容器设计基础规范
Professional Classification: HG    Professional Standard - Chemistry
Source Content Issued by: MIIT
Issued on: 2020-12-9
Implemented on: 2021-4-1
Status: valid
Superseding:HG/T 20580-2011 Specification of Design Base for Steel Chemical Vessels
Target Language: English
File Format: PDF
Word Count: 30000 words
Translation Price(USD): 860.0
Delivery: via email in 1 business day
Codeofchina.com is in charge of this English translation. In case of any doubt about the English translation, the Chinese original shall be considered authoritative. This standard is a revision of HG/T 20580-2011 Specification of design base for steel chemical vessels according to the requirements of Plan for the development and revision of the third batch of professional standards in 2017 (GONGXINTINGKE [2017], No.106) issued by the Ministry of Industry and Information Technology. It was prepared by Sinopec Ningbo Engineering Co., Ltd., the chief development organization, jointly with other participating development organizations under the organization of the Equipment Design Professional Committee of CPCEA/National Technology Center of Process Equipment entrusted by the editorial department of the standard - China Petroleum & Chemical Engineering Survey and Design Association (CPCEA). This standard replaces HG/T 20580-2011 Specification of design base for steel chemical vessels from the implementation date hereof. During the revision process of this standard, the drafting group, through extensive investigation, careful summarization of practical experience, and consultation of relevant foreign design standards, reviewed and finalized the standard, on the basis of extensive consultation. This standard consists of 10 clauses and 7 annexes, mainly including general provisions, terms and symbols, basic requirements, design pressure, design temperature, design loads, addition to thickness, design working life, minimum thickness and allowable stresses. The following main changes have been made with respect to HG/T 20580-2011 Specification of design base for steel chemical vessels: 1. The Clause "Scope" is modified with supplements and renamed as "General provisions"; 2. Some terms are added; 3. The subclause “Symbols” is added; 4. The Clause “Basic requirements” is added; 5. Some contents of "Design temperature" are revised; 6. Some contents of "Design working life" are revised; 7. Annex A "Common failure modes of pressure vessels" is added; 8. Annex B "Control values of top deflection" is added; 9. Annex G "High temperature oxidation rate of metallic materials" is added; 10. The original attached figure 1 "National reference wind pressure distribution diagram" is canceled; 11. The original attached figure 2 "National reference snow pressure distribution diagram" is canceled. Standard for design base of steel chemical vessels 1 General provisions 1.0.1 This standard is developed in order to implement national laws and regulations in the design of steel chemical vessels, reasonably determine the design parameters of vessels, and ensure safety, applicability, economic rationality, advanced technology and quality. 1.0.2 This standard is applicable to the determination of design base of steel chemical vessels. 1.0.3 This standard is not applicable to the determination of design base of pressure vessel chamber in steel rotating or reciprocating chemical mechanical equipment. 1.0.4 In addition to those specified in this standard, the design base of steel chemical vessels shall also be determined in accordance with the requirements of the current relevant standards of the nation. 2 Terms and symbols 2.1 Terms 2.1.1 pressure vessel closed vessel containing fluid medium under pressure 2.1.2 stationary pressure vessel pressure vessel installed and used in a fixed location 2.1.3 vessel under internal pressure vessel whose internal pressure is higher than the external pressure during normal operation 2.1.4 vessel under external pressure vessel whose external pressure is higher than the internal pressure during normal operation 2.1.5 vacuum vessel vessel with pressure (absolute pressure) of medium inside less than the ambient atmospheric pressure, namely that working in vacuum state, which is a special vessel under external pressure 2.1.6 atmospheric vessel vessel directly exposed to ambient atmosphere or having working (gauge) pressure of zero 2.1.7 chamber relatively independent closed space containing the medium in the vessel 2.1.8 part, component basic unit parts of pressure vessel, such as shells, covers, flanges, pads and support rings of various shapes 2.1.9 pressure part parts and components of vessel bearing the pressure load (including internal and external pressure) 2.1.10 non-pressure part parts and components directly or indirectly connected with the vessel in order to meet the use requirements, without bearing pressure load (or bearing negligible pressure load) 2.1.11 pressure force acting perpendicularly on the unit area of an object, namely the pressure in physics; it refers to gauge pressure herein, unless otherwise indicated 2.1.12 absolute pressure pressure measured based on zero pressure in absolute vacuum state, which is expressed by adding the letter “A” or “a” following the pressure unit   2.1.13 gauge pressure difference between the internal pressure of the vessel and the ambient atmospheric pressure, which is expressed by adding the letter “G” or “g” following the pressure unit. In the documents on pressure vessel design, unless otherwise specified, the pressure involved refers to the gauge pressure 2.1.14 operating pressure, working pressure maximum possible pressure on the top of vessel under normal working condition 2.1.15 design pressure preset maximum pressure on the vessel top, which shall be taken as the basic design load condition together with the corresponding design temperature; it shall not be less than the working pressure 2.1.16 calculation pressure pressure used to determine the part thickness at the corresponding design temperature, including additional loads such as the static pressure of liquid column 2.1.17 maximum allowable working pressure (MAWP) maximum allowable working pressure on the vessel top at corresponding specific temperature, which is calculated according to the effective thickness of each pressure part of the vessel and by taking into account all the loads borne by the part, and the minimum value is taken 2.1.18 actuating pressure set pressure of the safety valve or the design burst pressure of the bursting disc herein 2.1.19 set pressure preset pressure under which the safety valve starts to open under operating conditions, which is the gauge pressure measured at the valve inlet. Under such pressure, the force opening the valve generated by medium in specified operating conditions is balanced with that keeping the valve disc on the valve seat 2.1.20 design burst pressure burst pressure value of the bursting disc at the design burst temperature, set according to the working conditions of the vessel and the corresponding safety technical specifications 2.1.21 test pressure pressure on the vessel top during pressure test or leakage test 2.1.22 operating temperature, working temperature temperature of contents in the vessel under specified normal working conditions 2.1.23 metal temperature mean temperature along the metal section of the vessel part during the usage of the vessel For shell and tube heat exchangers, the metal temperature of shell-side cylinder and the metal temperature of heat exchange tube (i.e. wall temperature) refer to the mean metal temperature along its axial length. 2.1.24 design temperature metal temperature set for parts when the vessel is under normal working conditions 2.1.25 minimum design metal temperature (MDMT) minimum metal temperature of each part under various possible conditions expected during the operation of the vessel when such vessel is designed 2.1.26 test temperature metal temperature of the vessel shell during pressure test or leakage test 2.1.27 ambient temperature temperature of medium around the location of the vessel 2.1.28 mean monthly minimum temperature sum of the minimum temperature of each day in the current month divided by the number of days of that month 2.1.29 mean daily minimum temperature minimum value of daily mean temperature over the years   2.1.30 required thickness thickness calculated according to the calculation method specified in the standard based on the calculated pressure. If necessary, the thickness required by other loads (see Clause 6) shall also be taken into account. For parts under external pressure, it refers to the minimum thickness that meets the stability requirements 2.1.31 design thickness sum of required thickness and corrosion allowance 2.1.32 nominal thickness sum of design thickness and negative deviation of material thickness, rounded up to the thickness under the standard specification of material, generally the thickness marked in the design drawings (that is, the drawing thickness). 2.1.33 effective thickness thickness obtained by deducting the corrosion allowance and negative deviation of material thickness from the nominal thickness 2.1.34 minimum required fabrication thickness minimum thickness required to ensure meeting the design requirements after the pressure part is fabricated 2.1.35 thickness of steel material thickness of raw materials such as steel plates, steel pipes or forgings which the vessel is directly made of 2.1.36 corrosion allowance addition to make up for thickness reduction caused by corrosion and mechanical wear, so as to meet the design working life of parts 2.1.37 volume geometric volume of the vessel or its chamber, which is calculated based on the dimensions marked on the design drawings (regardless of manufacturing tolerances) and rounded off. Generally, it is necessary to deduct the volume of internal components permanently connected to the inside of the vessel For a shell and tube heat exchanger, the geometric volume of the shell side shall be deducted from the volume of its tube bundles, and that of the tube side shall be added with the volumes of all heat exchange tubes. 2.1.38 reference wind pressure reference pressure of wind load, which is generally determined using the Bernoulli Equation (see Formula 6.0.1) based on the wind speed and the corresponding air density, in which, the wind speed is the maximum once-in-50-year speed obtained through probability statistics with the observed data of the mean wind speed within 10 min at a height of 10 m above the local open flat ground 2.1.39 reference snow pressure reference pressure of snow load, which is generally determined based on the maximum once-in-50-year value obtained through probability statistics with the observed data of snow self-weight on the local open flat ground 2.1.40 seismic precautionary intensity seismic intensity which is approved as the criterion of seismic precaution of an area according to the authority specified by the nation 2.1.41 design basic acceleration of ground motion design value of seismic acceleration with exceeding probability of 10% during the 50-year design reference period 2.1.42 site location of engineering groups, having the same response spectrum characteristics, and covering an area equivalent to the factory area, residential area and natural village or a flat area of not less than 1.0 km2 2.1.43 terrain roughness grade used to describe the distribution of irregular obstacles on the ground when the wind blows over the ground within 2 km before reaching the structure 2.1.44 seismic design specialized design for a vessel that requires seismic fortification, including seismic calculation and seismic precaution measures 2.1.45 seismic fortification measures seismic design content excluding seismic action calculation and resistance calculation; it includes basic requirements of seismic design and seismic fortification structure measures 2.1.46 load combination provisions for the design values of various loads appearing at the same time in order to ensure the reliability of the vessel 2.1.47 design working life period during which a vessel is designed to be used for its intended purpose 2.2 Symbols C1——the negative deviation of steel thickness, mm; C2——the corrosion allowance, mm; D——the nominal diameter of the steel pipe, mm; dc2——the annual corrosion rate, mm/a; S——the nominal wall thickness of steel pipe, mm; Smin——the minimum wall thickness of steel pipe, mm; td——the design temperature,℃; tW——the working temperature,℃; δ——the required thickness, mm; δd——the design thickness, mm; δe——the effective thickness, mm; δmin——the minimum required fabrication thickness, mm; δn——the nominal thickness, mm; δs——the thickness of steel material, mm. 3 Basic requirements 3.0.1 The possible failure modes of the vessel in use shall be considered. See Annex A for common failure modes of pressure vessels. 3.0.2 Chemical vessels in regions with a design basic acceleration of ground motion of 0.05 g and above or a seismic precautionary intensity of 6 or above shall be subjected to seismic design. If the design basic acceleration of ground motion is 0.05 g or the seismic precautionary intensity is 6, seismic action calculation may be omitted for vessels other than Class III pressure vessels specified in the current regulation TSG 21-2016 Supervision regulation on safety technology for stationary pressure vessel, Category III storage tanks specified in the current professional standard AQ 3053 Safety technical code for vertical cylindrical steel welded tank, vertical vessels supported by skirt having a height greater than 80 m and vessels used for firefighting, but these vessels shall meet the requirements of seismic fortification measures. 3.0.3 For chemical vessels subjected to seismic design, after suffering earthquake corresponding to the seismic precautionary intensity of this region, their bodies, supporting members and anchor structures shall not be damaged. The seismic design of chemical vessels may be performed in accordance with the current national standard GB/T 50761 Standard for seismic design of petrochemical steel equipment. 3.0.4 For a pressure vessel equipped with over pressure relief device, the actuating pressure of such device shall not be higher than the design pressure of the pressure vessel. If the pressure vessel has the maximum allowable working pressure (MAWP) indicated in the drawing, the actuating pressure of such device shall not be higher than the MAWP of the pressure vessel. 3.0.5 For a pressure vessel with safety valves, if air tightness test requirements are put forward during design, the MAWP of the vessel shall be indicated by the designer in the design drawings. The MAWP may be determined with the following methods: First, determine the MAWPs of the vessel’s cylinder and covers respectively, and take the smaller as the MAWP of the vessel, and then check other pressure parts with this MAWP. 3.0.6 The tube nozzle on the vessel shall not only be able to withstand the design pressure at the design temperature, but also the external load of external piping. Unless otherwise specified, the external load that the opening nozzle and pipe flange can bear may be determined according to the current professional standard SH/T 3074 Steel pressure vessels in petrochemical industry.
Contents Foreword i 1 General provisions 2 Terms and symbols 2.1 Terms 2.2 Symbols 3 Basic requirements 4 Design pressure 5 Design temperature 6 Design loads 7 Addition to thickness 7.1 Determination of addition to thickness 7.2 Negative deviation of thickness for steel material 7.3 Corrosion allowance 8 Design working life 9 Minimum thickness 10 Allowable stresses Annex A (Informative) Common failure modes of pressure vessels Annex B (Informative) Control values of top deflection Annex C (Normative) Saturated vapor pressure and boiling point under atmospheric pressure of several common media Annex D (Informative) Load estimation table of steel platform, straight ladder and tray Annex E (Informative) Piling density of common packings Annex F (Normative) Negative deviation of thickness for common steel materials Annex G (Informative) High temperature oxidation rate of metallic materials Explanation of wording in this standard List of quoted standards
Referred in HG/T 20580-2020:
*GB 50009-2012 Load Code for the Design of Building Structures
*GB 50011-2010(2016) Code for Seismic Design of Buildings (2016)
*GB/T 50761-2018 Standard for seismic design of petrochemical steel equipments
*GBT150.2-
*GBT150.3-
*GB/T 151-2014 Heat Exchanger
*GBT713-2014
*GBT3531-2014
*GB/T 5310-2017/XG1-2019 Seamless steel tubes and pipes for high pressure boiler, includes Amendment 1
*GBT6479-2013
*GB/T 8163-2018 Seamless steel pipes for liquid service
*GB/T 8165-2008 Stainless steel clad plates sheets and strips
*GB/T 9948-2013 Seamless steel tubes for petroleum cracking
*GBT13296-2013
*GB/T 14976-2012 Seamless stainless steel pipes for fluid transport
*GB/T 19189-2011 Quenched and tempered high strength steel plates for pressure vessels
*GB/T 21833.1-2020 Seamless austenitic-ferritic(duplex) stainless steel tubes and pipes—Part 1:Tubes for heat exchanger
*GB/T 21833.2-2020 Seamless austenitic-ferritic (duplex) stainless steel tubes and pipes—Part 2:Pipes for fluid service
*GB/T 24510-2017 Nickel alloy steel plates for low temperature pressure vessels
*GB/T 24511-2017 Stainless steel and heat resisting steel plate, sheet and strip for pressure equipments
*GB/T 35012-2018 Chromium molybdenum alloy steel plate for hydrogen service equipment
*HG/T 20678-2000 Specification on Design of Steel Shell with Liner
*SH/T 3074-2018 Steel pressure vessels in petrochemical industry
*JBT4732-
*NB/T 47002.1-2019 Clad plate for pressure vessel - Part 1: Stainless steel-steel clad plate
*JBT47003.1-
*NB/T 47041-2014 Vertical vessels supported by skirt
*AQ 3053-2015 Safety technical code for vertical cylindrical steel welded tank
*TSG 21-2016/XG1-2020 Supervision Regulation on Safety Technology for Stationary Pressure Vessel,includes Amendment 1
HG/T 20580-2020 is referred in:
*GB 1535-1986 Soybean oil
*GB 9685-1994 Hygienic standard for adjuvants and processing aids in food containers and packaging materials
*GB 9685-2003 Hygienic STANDARD for adjuvants and processing aids in food containers and packaging maaterials
*GB 9685-2008 Hygienic standards for uses of additives in food containers and packaging materials
*GB 9685-2016 National Food Safety Standard Standard for Uses of Additives in Food Contact Materials and Their Products
*GB/T 16799-1997 Upholstery leather
*GB/T 16799-2018 Furniture leather
*GB/T 22777-2008 Numeral information calendars
*GB/T 22777-2019 Numeral information calendars
*GB 50189-1993 Energy conservation design standard on building envelope and air conditioning for tourist hotels
*GB 50189-2005 Design Standard for Energy Efficiency of Public Buildings
*TSG G0001-2012 Boiler Safety Technical Supervision Administration Regulation
*TSG G0001-2012/XG1-2017 Boiler Safety Technical Supervision Administration Regulation, includes Amendment 1
*NY/T 939-2005 Identification of reconstituted milk in pasteurized and UHT milk
*NY/T 939-2016 Identification of reconstituted milk in pasteurized and UHT milk
*GB/T 50001-2001 Unified Standard for Building Drawings
*GB/T 50001-2010 Unified standard for building drawing
*GB/T 50001-2017 Unified standard for building drawing
*GB/T 5713-1985 Textiles--Testing method for colour fastness to water
*GB/T 3766-1983 Hydraulic fluid power--General rules for the application of equipment to transmission and control systems
*GB/T 3766-2015 Hydraulic fluid power―General rules and safety requirements for systems and their components
*GB/T 5009.64-1996 Method for analysis of hygienic standard of rubber sheet (ring) for food use
*GB/T 5009.64-2003 Method for analysis of hygienic standard of rubber sheet (ring) for food use
Code of China
Standard
HG/T 20580-2020  Standard for design base of steel chemical vessels (English Version)
Standard No.HG/T 20580-2020
Statusvalid
LanguageEnglish
File FormatPDF
Word Count30000 words
Price(USD)860.0
Implemented on2021-4-1
Deliveryvia email in 1 business day
Detail of HG/T 20580-2020
Standard No.
HG/T 20580-2020
English Name
Standard for design base of steel chemical vessels
Chinese Name
钢制化工容器设计基础规范
Chinese Classification
Professional Classification
HG
ICS Classification
Issued by
MIIT
Issued on
2020-12-9
Implemented on
2021-4-1
Status
valid
Superseded by
Superseded on
Abolished on
Superseding
HG/T 20580-2011 Specification of Design Base for Steel Chemical Vessels
Language
English
File Format
PDF
Word Count
30000 words
Price(USD)
860.0
Keywords
HG/T 20580-2020, HG 20580-2020, HGT 20580-2020, HG/T20580-2020, HG/T 20580, HG/T20580, HG20580-2020, HG 20580, HG20580, HGT20580-2020, HGT 20580, HGT20580
Introduction of HG/T 20580-2020
Codeofchina.com is in charge of this English translation. In case of any doubt about the English translation, the Chinese original shall be considered authoritative. This standard is a revision of HG/T 20580-2011 Specification of design base for steel chemical vessels according to the requirements of Plan for the development and revision of the third batch of professional standards in 2017 (GONGXINTINGKE [2017], No.106) issued by the Ministry of Industry and Information Technology. It was prepared by Sinopec Ningbo Engineering Co., Ltd., the chief development organization, jointly with other participating development organizations under the organization of the Equipment Design Professional Committee of CPCEA/National Technology Center of Process Equipment entrusted by the editorial department of the standard - China Petroleum & Chemical Engineering Survey and Design Association (CPCEA). This standard replaces HG/T 20580-2011 Specification of design base for steel chemical vessels from the implementation date hereof. During the revision process of this standard, the drafting group, through extensive investigation, careful summarization of practical experience, and consultation of relevant foreign design standards, reviewed and finalized the standard, on the basis of extensive consultation. This standard consists of 10 clauses and 7 annexes, mainly including general provisions, terms and symbols, basic requirements, design pressure, design temperature, design loads, addition to thickness, design working life, minimum thickness and allowable stresses. The following main changes have been made with respect to HG/T 20580-2011 Specification of design base for steel chemical vessels: 1. The Clause "Scope" is modified with supplements and renamed as "General provisions"; 2. Some terms are added; 3. The subclause “Symbols” is added; 4. The Clause “Basic requirements” is added; 5. Some contents of "Design temperature" are revised; 6. Some contents of "Design working life" are revised; 7. Annex A "Common failure modes of pressure vessels" is added; 8. Annex B "Control values of top deflection" is added; 9. Annex G "High temperature oxidation rate of metallic materials" is added; 10. The original attached figure 1 "National reference wind pressure distribution diagram" is canceled; 11. The original attached figure 2 "National reference snow pressure distribution diagram" is canceled. Standard for design base of steel chemical vessels 1 General provisions 1.0.1 This standard is developed in order to implement national laws and regulations in the design of steel chemical vessels, reasonably determine the design parameters of vessels, and ensure safety, applicability, economic rationality, advanced technology and quality. 1.0.2 This standard is applicable to the determination of design base of steel chemical vessels. 1.0.3 This standard is not applicable to the determination of design base of pressure vessel chamber in steel rotating or reciprocating chemical mechanical equipment. 1.0.4 In addition to those specified in this standard, the design base of steel chemical vessels shall also be determined in accordance with the requirements of the current relevant standards of the nation. 2 Terms and symbols 2.1 Terms 2.1.1 pressure vessel closed vessel containing fluid medium under pressure 2.1.2 stationary pressure vessel pressure vessel installed and used in a fixed location 2.1.3 vessel under internal pressure vessel whose internal pressure is higher than the external pressure during normal operation 2.1.4 vessel under external pressure vessel whose external pressure is higher than the internal pressure during normal operation 2.1.5 vacuum vessel vessel with pressure (absolute pressure) of medium inside less than the ambient atmospheric pressure, namely that working in vacuum state, which is a special vessel under external pressure 2.1.6 atmospheric vessel vessel directly exposed to ambient atmosphere or having working (gauge) pressure of zero 2.1.7 chamber relatively independent closed space containing the medium in the vessel 2.1.8 part, component basic unit parts of pressure vessel, such as shells, covers, flanges, pads and support rings of various shapes 2.1.9 pressure part parts and components of vessel bearing the pressure load (including internal and external pressure) 2.1.10 non-pressure part parts and components directly or indirectly connected with the vessel in order to meet the use requirements, without bearing pressure load (or bearing negligible pressure load) 2.1.11 pressure force acting perpendicularly on the unit area of an object, namely the pressure in physics; it refers to gauge pressure herein, unless otherwise indicated 2.1.12 absolute pressure pressure measured based on zero pressure in absolute vacuum state, which is expressed by adding the letter “A” or “a” following the pressure unit   2.1.13 gauge pressure difference between the internal pressure of the vessel and the ambient atmospheric pressure, which is expressed by adding the letter “G” or “g” following the pressure unit. In the documents on pressure vessel design, unless otherwise specified, the pressure involved refers to the gauge pressure 2.1.14 operating pressure, working pressure maximum possible pressure on the top of vessel under normal working condition 2.1.15 design pressure preset maximum pressure on the vessel top, which shall be taken as the basic design load condition together with the corresponding design temperature; it shall not be less than the working pressure 2.1.16 calculation pressure pressure used to determine the part thickness at the corresponding design temperature, including additional loads such as the static pressure of liquid column 2.1.17 maximum allowable working pressure (MAWP) maximum allowable working pressure on the vessel top at corresponding specific temperature, which is calculated according to the effective thickness of each pressure part of the vessel and by taking into account all the loads borne by the part, and the minimum value is taken 2.1.18 actuating pressure set pressure of the safety valve or the design burst pressure of the bursting disc herein 2.1.19 set pressure preset pressure under which the safety valve starts to open under operating conditions, which is the gauge pressure measured at the valve inlet. Under such pressure, the force opening the valve generated by medium in specified operating conditions is balanced with that keeping the valve disc on the valve seat 2.1.20 design burst pressure burst pressure value of the bursting disc at the design burst temperature, set according to the working conditions of the vessel and the corresponding safety technical specifications 2.1.21 test pressure pressure on the vessel top during pressure test or leakage test 2.1.22 operating temperature, working temperature temperature of contents in the vessel under specified normal working conditions 2.1.23 metal temperature mean temperature along the metal section of the vessel part during the usage of the vessel For shell and tube heat exchangers, the metal temperature of shell-side cylinder and the metal temperature of heat exchange tube (i.e. wall temperature) refer to the mean metal temperature along its axial length. 2.1.24 design temperature metal temperature set for parts when the vessel is under normal working conditions 2.1.25 minimum design metal temperature (MDMT) minimum metal temperature of each part under various possible conditions expected during the operation of the vessel when such vessel is designed 2.1.26 test temperature metal temperature of the vessel shell during pressure test or leakage test 2.1.27 ambient temperature temperature of medium around the location of the vessel 2.1.28 mean monthly minimum temperature sum of the minimum temperature of each day in the current month divided by the number of days of that month 2.1.29 mean daily minimum temperature minimum value of daily mean temperature over the years   2.1.30 required thickness thickness calculated according to the calculation method specified in the standard based on the calculated pressure. If necessary, the thickness required by other loads (see Clause 6) shall also be taken into account. For parts under external pressure, it refers to the minimum thickness that meets the stability requirements 2.1.31 design thickness sum of required thickness and corrosion allowance 2.1.32 nominal thickness sum of design thickness and negative deviation of material thickness, rounded up to the thickness under the standard specification of material, generally the thickness marked in the design drawings (that is, the drawing thickness). 2.1.33 effective thickness thickness obtained by deducting the corrosion allowance and negative deviation of material thickness from the nominal thickness 2.1.34 minimum required fabrication thickness minimum thickness required to ensure meeting the design requirements after the pressure part is fabricated 2.1.35 thickness of steel material thickness of raw materials such as steel plates, steel pipes or forgings which the vessel is directly made of 2.1.36 corrosion allowance addition to make up for thickness reduction caused by corrosion and mechanical wear, so as to meet the design working life of parts 2.1.37 volume geometric volume of the vessel or its chamber, which is calculated based on the dimensions marked on the design drawings (regardless of manufacturing tolerances) and rounded off. Generally, it is necessary to deduct the volume of internal components permanently connected to the inside of the vessel For a shell and tube heat exchanger, the geometric volume of the shell side shall be deducted from the volume of its tube bundles, and that of the tube side shall be added with the volumes of all heat exchange tubes. 2.1.38 reference wind pressure reference pressure of wind load, which is generally determined using the Bernoulli Equation (see Formula 6.0.1) based on the wind speed and the corresponding air density, in which, the wind speed is the maximum once-in-50-year speed obtained through probability statistics with the observed data of the mean wind speed within 10 min at a height of 10 m above the local open flat ground 2.1.39 reference snow pressure reference pressure of snow load, which is generally determined based on the maximum once-in-50-year value obtained through probability statistics with the observed data of snow self-weight on the local open flat ground 2.1.40 seismic precautionary intensity seismic intensity which is approved as the criterion of seismic precaution of an area according to the authority specified by the nation 2.1.41 design basic acceleration of ground motion design value of seismic acceleration with exceeding probability of 10% during the 50-year design reference period 2.1.42 site location of engineering groups, having the same response spectrum characteristics, and covering an area equivalent to the factory area, residential area and natural village or a flat area of not less than 1.0 km2 2.1.43 terrain roughness grade used to describe the distribution of irregular obstacles on the ground when the wind blows over the ground within 2 km before reaching the structure 2.1.44 seismic design specialized design for a vessel that requires seismic fortification, including seismic calculation and seismic precaution measures 2.1.45 seismic fortification measures seismic design content excluding seismic action calculation and resistance calculation; it includes basic requirements of seismic design and seismic fortification structure measures 2.1.46 load combination provisions for the design values of various loads appearing at the same time in order to ensure the reliability of the vessel 2.1.47 design working life period during which a vessel is designed to be used for its intended purpose 2.2 Symbols C1——the negative deviation of steel thickness, mm; C2——the corrosion allowance, mm; D——the nominal diameter of the steel pipe, mm; dc2——the annual corrosion rate, mm/a; S——the nominal wall thickness of steel pipe, mm; Smin——the minimum wall thickness of steel pipe, mm; td——the design temperature,℃; tW——the working temperature,℃; δ——the required thickness, mm; δd——the design thickness, mm; δe——the effective thickness, mm; δmin——the minimum required fabrication thickness, mm; δn——the nominal thickness, mm; δs——the thickness of steel material, mm. 3 Basic requirements 3.0.1 The possible failure modes of the vessel in use shall be considered. See Annex A for common failure modes of pressure vessels. 3.0.2 Chemical vessels in regions with a design basic acceleration of ground motion of 0.05 g and above or a seismic precautionary intensity of 6 or above shall be subjected to seismic design. If the design basic acceleration of ground motion is 0.05 g or the seismic precautionary intensity is 6, seismic action calculation may be omitted for vessels other than Class III pressure vessels specified in the current regulation TSG 21-2016 Supervision regulation on safety technology for stationary pressure vessel, Category III storage tanks specified in the current professional standard AQ 3053 Safety technical code for vertical cylindrical steel welded tank, vertical vessels supported by skirt having a height greater than 80 m and vessels used for firefighting, but these vessels shall meet the requirements of seismic fortification measures. 3.0.3 For chemical vessels subjected to seismic design, after suffering earthquake corresponding to the seismic precautionary intensity of this region, their bodies, supporting members and anchor structures shall not be damaged. The seismic design of chemical vessels may be performed in accordance with the current national standard GB/T 50761 Standard for seismic design of petrochemical steel equipment. 3.0.4 For a pressure vessel equipped with over pressure relief device, the actuating pressure of such device shall not be higher than the design pressure of the pressure vessel. If the pressure vessel has the maximum allowable working pressure (MAWP) indicated in the drawing, the actuating pressure of such device shall not be higher than the MAWP of the pressure vessel. 3.0.5 For a pressure vessel with safety valves, if air tightness test requirements are put forward during design, the MAWP of the vessel shall be indicated by the designer in the design drawings. The MAWP may be determined with the following methods: First, determine the MAWPs of the vessel’s cylinder and covers respectively, and take the smaller as the MAWP of the vessel, and then check other pressure parts with this MAWP. 3.0.6 The tube nozzle on the vessel shall not only be able to withstand the design pressure at the design temperature, but also the external load of external piping. Unless otherwise specified, the external load that the opening nozzle and pipe flange can bear may be determined according to the current professional standard SH/T 3074 Steel pressure vessels in petrochemical industry.
Contents of HG/T 20580-2020
Contents Foreword i 1 General provisions 2 Terms and symbols 2.1 Terms 2.2 Symbols 3 Basic requirements 4 Design pressure 5 Design temperature 6 Design loads 7 Addition to thickness 7.1 Determination of addition to thickness 7.2 Negative deviation of thickness for steel material 7.3 Corrosion allowance 8 Design working life 9 Minimum thickness 10 Allowable stresses Annex A (Informative) Common failure modes of pressure vessels Annex B (Informative) Control values of top deflection Annex C (Normative) Saturated vapor pressure and boiling point under atmospheric pressure of several common media Annex D (Informative) Load estimation table of steel platform, straight ladder and tray Annex E (Informative) Piling density of common packings Annex F (Normative) Negative deviation of thickness for common steel materials Annex G (Informative) High temperature oxidation rate of metallic materials Explanation of wording in this standard List of quoted standards
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Keywords:
HG/T 20580-2020, HG 20580-2020, HGT 20580-2020, HG/T20580-2020, HG/T 20580, HG/T20580, HG20580-2020, HG 20580, HG20580, HGT20580-2020, HGT 20580, HGT20580