Welded insulated cylinders
1 Scope
This document specifies symbols, designation, basic parameters, materials, design, manufacturing, test methods, inspection rules, type tests, marking, packaging, transportation, end-of-manufacturing documents and data retention, among others, for welded insulated cylinders (hereinafter referred to as “cylinders”).
This document is applicable to refillable cylinders intended for use at normal ambient temperature (-40 °C to 60 °C), with nominal capacity of 10 L to 1000 L for storing liquid oxygen, liquid nitrogen and liquid argon, nominal capacity of 150 L to 1000 L for liquefied natural gas, design temperature up to -196 °C and nominal working pressure of 0.2 MPa to 3.5 MPa.
For cylinders storing liquid carbon dioxide and liquid nitrous oxide, this standard may apply in terms of manufacture and inspection.
Note: Any pressure not specified in this standard refers to the gauge pressure.
2 Normative references
The following documents contain provisions which, through reference in this text, constitute provisions of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.
GB/T 228.1 Metallic materials—Tensile testing—Part 1: Method of test at room temperature
GB/T 229 Metallic Materials—Charpy Pendulum Impact Test Method
GB/T1804 General tolerances—Tolerances for linear and angular dimensions without individual tolerance indications
GB/T 2653 Bend test methods on welded joints
GB/T 7144 Coloured cylinder mark for gases
GB/T 9251 Methods for hydrostatic test of gas cylinders
GB/T 12137 Methods for leakage test of gas cylinders
GB/T 12241 Safety valves—General requirements
GB/T 12243 Spring loaded safety valves
GB/T 13005 Terminology of gas cylinders
GB/T 15384 Designation for gas cylinders
GB/T 16804 Precautionary labels for gas cylinders
GB/T 16918 Bursting disc safety devices for gas cylinders
GB/T 17925 Standard practice for X-ray digital radioscopic examination of cylinder weld
GB/T 18442.1 Static vacuum insulated cryogenic pressure vessel—Part 1: General requirements
GB/T 18442.3 Static vacuum insulated cryogenic pressure vessel—Part 3: Design
GB/T 18443.2 Testing method of performance for vacuum insulation cryogenic equipment—Part 2: Vacuum degree measurement
GB/T 18443.3 Testing method of performance for vacuum insulation cryogenic equipment—Part 3: Leak rate measurement
GB/T 18443.4 Testing method of performance for vacuum insulation cryogenic equipment—Part 4: Leak-outgassing rate measurement
GB/T 18443.5 Testing method of performance for vacuum insulation cryogenic equipment—Part 5: Static evaporation rate measurement
GB/T 18443.8 Testing method of performance for vacuum insulation cryogenic equipment—Part 8: Volume measurement
GB/T 18517 Terminology of refrigeration
GB/T 24511 Stainless steel and heat resisting steel plate,sheet and strip for pressure equipments
GB/T 25198 Heads for pressure vessels
GB/T 26929 Terminology for pressure vessels
GB/T 31480 Materials for high vacuum multilayer insulation of cryogenic vessel
GB/T 31481 Guidance for gas/materials compatibility of cryogenic vessels
GB/T 33209 Welding procedure qualification for welded gas cylinders
GB/T 33215 Pressure relief devices for gas cylinders
GB/T 34530.1 Valve for cryogenic insulated cylinder—Part 1: Pressure regulating valve
GB/T 34530.2 Valve for cryogenic insulated cylinder—Part 2: Shut-off valve
JB 4732-1995 Steel Pressure Vessels—Design by Analysis
JB/T 6896 Surface cleanliness of air separation plants
NB/T 47013.2 Non-destructive testing of pressure equipments—Part 2: Radiographic testing
NB/T 47013.11 Nondestructive testing of pressure equipments—Part 11: Standard practice for X-ray digital radiography
NB/T 47013.14 Nondestructive testing of pressure equipments—Part 14: X-ray compute radiographic testing
NB/T 47018.1 Technical permission of welding materials for pressure equipment—Section 1: General rule
NB/T 47018.3 Technical permission of welding materials for pressure equipment—Section 3: Steel electrodes and rods for gas shielded arc welding
TSG 23 Regulation on safety technology for gas cylinder
3 Terms and definitions
For the purposes of this document, the terms and definitions given in GB/T 12241, GB/T 13005, GB/T 16918, GB/T 18442.1,GB/T 18442.3,GB/T 18443.2, GB/T 18517, GB/T 26929,GB/T 33209, GB/T 33215 and below apply.
3.1
lot/batch
a certain number of cylinders (or inner vessels) composed under the same criteria
3.1.1
lot/batch of inner vessel
a certain number of cylinder inner vessels continuously produced using the same design, the same grade of material and the same process, mainly in terms of the welding process, non-destructive testing process, pressure test process
3.1.2
lot/batch of cylinder
a certain number of cylinders continuously produced using the same design, the same batch of inner vessels and the same process, mainly in terms of the insulation process and vacuumizing process
3.2
tare of cylinder
mass of the empty cylinder (if horizontal,including the frames or seats) that meet basic functions of filling, storage, transportation, use and safety, etc.
3.3
effective volume
maximum volume of liquid allowed to be filled in the cylinder
Foreword i
1 Scope
2 Normative references
3 Terms and definitions
4 Symbols
5 Designation and basic parameters
6 Materials
7 Design
8 Manufacture
9 Inspection method
10 Inspection rules
11 Marking, packaging and transportation
12 Ex-factory data
13 Data preservation
Annex A (Normative) Maximum allowable filling ratio
Annex B (Normative) Inlet connector and outlet connector of valves
Annex C (Normative) Safe relief rate and relieving area
Annex D (Normative) Vibration test
Annex E (Normative) Drop test
Annex F (Informative) Product certificate
Annex G (Informative) Quality certificate for batch inspection
Welded insulated cylinders
1 Scope
This document specifies symbols, designation, basic parameters, materials, design, manufacturing, test methods, inspection rules, type tests, marking, packaging, transportation, end-of-manufacturing documents and data retention, among others, for welded insulated cylinders (hereinafter referred to as “cylinders”).
This document is applicable to refillable cylinders intended for use at normal ambient temperature (-40 °C to 60 °C), with nominal capacity of 10 L to 1000 L for storing liquid oxygen, liquid nitrogen and liquid argon, nominal capacity of 150 L to 1000 L for liquefied natural gas, design temperature up to -196 °C and nominal working pressure of 0.2 MPa to 3.5 MPa.
For cylinders storing liquid carbon dioxide and liquid nitrous oxide, this standard may apply in terms of manufacture and inspection.
Note: Any pressure not specified in this standard refers to the gauge pressure.
2 Normative references
The following documents contain provisions which, through reference in this text, constitute provisions of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.
GB/T 228.1 Metallic materials—Tensile testing—Part 1: Method of test at room temperature
GB/T 229 Metallic Materials—Charpy Pendulum Impact Test Method
GB/T1804 General tolerances—Tolerances for linear and angular dimensions without individual tolerance indications
GB/T 2653 Bend test methods on welded joints
GB/T 7144 Coloured cylinder mark for gases
GB/T 9251 Methods for hydrostatic test of gas cylinders
GB/T 12137 Methods for leakage test of gas cylinders
GB/T 12241 Safety valves—General requirements
GB/T 12243 Spring loaded safety valves
GB/T 13005 Terminology of gas cylinders
GB/T 15384 Designation for gas cylinders
GB/T 16804 Precautionary labels for gas cylinders
GB/T 16918 Bursting disc safety devices for gas cylinders
GB/T 17925 Standard practice for X-ray digital radioscopic examination of cylinder weld
GB/T 18442.1 Static vacuum insulated cryogenic pressure vessel—Part 1: General requirements
GB/T 18442.3 Static vacuum insulated cryogenic pressure vessel—Part 3: Design
GB/T 18443.2 Testing method of performance for vacuum insulation cryogenic equipment—Part 2: Vacuum degree measurement
GB/T 18443.3 Testing method of performance for vacuum insulation cryogenic equipment—Part 3: Leak rate measurement
GB/T 18443.4 Testing method of performance for vacuum insulation cryogenic equipment—Part 4: Leak-outgassing rate measurement
GB/T 18443.5 Testing method of performance for vacuum insulation cryogenic equipment—Part 5: Static evaporation rate measurement
GB/T 18443.8 Testing method of performance for vacuum insulation cryogenic equipment—Part 8: Volume measurement
GB/T 18517 Terminology of refrigeration
GB/T 24511 Stainless steel and heat resisting steel plate,sheet and strip for pressure equipments
GB/T 25198 Heads for pressure vessels
GB/T 26929 Terminology for pressure vessels
GB/T 31480 Materials for high vacuum multilayer insulation of cryogenic vessel
GB/T 31481 Guidance for gas/materials compatibility of cryogenic vessels
GB/T 33209 Welding procedure qualification for welded gas cylinders
GB/T 33215 Pressure relief devices for gas cylinders
GB/T 34530.1 Valve for cryogenic insulated cylinder—Part 1: Pressure regulating valve
GB/T 34530.2 Valve for cryogenic insulated cylinder—Part 2: Shut-off valve
JB 4732-1995 Steel Pressure Vessels—Design by Analysis
JB/T 6896 Surface cleanliness of air separation plants
NB/T 47013.2 Non-destructive testing of pressure equipments—Part 2: Radiographic testing
NB/T 47013.11 Nondestructive testing of pressure equipments—Part 11: Standard practice for X-ray digital radiography
NB/T 47013.14 Nondestructive testing of pressure equipments—Part 14: X-ray compute radiographic testing
NB/T 47018.1 Technical permission of welding materials for pressure equipment—Section 1: General rule
NB/T 47018.3 Technical permission of welding materials for pressure equipment—Section 3: Steel electrodes and rods for gas shielded arc welding
TSG 23 Regulation on safety technology for gas cylinder
3 Terms and definitions
For the purposes of this document, the terms and definitions given in GB/T 12241, GB/T 13005, GB/T 16918, GB/T 18442.1,GB/T 18442.3,GB/T 18443.2, GB/T 18517, GB/T 26929,GB/T 33209, GB/T 33215 and below apply.
3.1
lot/batch
a certain number of cylinders (or inner vessels) composed under the same criteria
3.1.1
lot/batch of inner vessel
a certain number of cylinder inner vessels continuously produced using the same design, the same grade of material and the same process, mainly in terms of the welding process, non-destructive testing process, pressure test process
3.1.2
lot/batch of cylinder
a certain number of cylinders continuously produced using the same design, the same batch of inner vessels and the same process, mainly in terms of the insulation process and vacuumizing process
3.2
tare of cylinder
mass of the empty cylinder (if horizontal,including the frames or seats) that meet basic functions of filling, storage, transportation, use and safety, etc.
3.3
effective volume
maximum volume of liquid allowed to be filled in the cylinder
Contents of GB/T 24159-2022
Foreword i
1 Scope
2 Normative references
3 Terms and definitions
4 Symbols
5 Designation and basic parameters
6 Materials
7 Design
8 Manufacture
9 Inspection method
10 Inspection rules
11 Marking, packaging and transportation
12 Ex-factory data
13 Data preservation
Annex A (Normative) Maximum allowable filling ratio
Annex B (Normative) Inlet connector and outlet connector of valves
Annex C (Normative) Safe relief rate and relieving area
Annex D (Normative) Vibration test
Annex E (Normative) Drop test
Annex F (Informative) Product certificate
Annex G (Informative) Quality certificate for batch inspection