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Position: Chinese Standard in English/GB/T 35060.1-2018
GB/T 35060.1-2018   General specification of shearer--Part 1: Complete machine (English Version)
Standard No.: GB/T 35060.1-2018 Status:valid remind me the status change

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Language:English File Format:PDF
Word Count: 8500 words Price(USD):250.0 remind me the price change

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Implemented on:2018-12-1 Delivery: via email in 1 business day
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Standard No.: GB/T 35060.1-2018
English Name: General specification of shearer--Part 1: Complete machine
Chinese Name: 滚筒采煤机通用技术条件 第1部分:整机
Chinese Classification: D98    Coal mine special equipment
Professional Classification: GB    National Standard
ICS Classification: 73.100.99 73.100.99    Other mining equipment 73.100.99
Issued by: SAMR; SAC
Issued on: 2018-05-14
Implemented on: 2018-12-1
Status: valid
Language: English
File Format: PDF
Word Count: 8500 words
Price(USD): 250.0
Delivery: via email in 1 business day
Codeofchina.com is in charge of this English translation. In case of any doubt about the English translation, the Chinese original shall be considered authoritative. GB/T 35060 consists of the following four parts under the general title General specification of shearer: ——Part 1: Complete machine; ——Part 2: Cutting transmission unit; ——Part 3: Haulage driving unit; ——Part 4: Electric control system. This is Part 1 of GB/T 35060. This part is developed in accordance with the rules given in GB/T 1.1-2009. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. The issuing body of this document shall not be held responsible for identifying any or all such patent rights. This part was proposed by and is under the jurisdiction of China Coal Industry Association. General specification of shearer - Part 1: Complete machine 1 Scope This part of GB/T 35060 specifies the requirements, test methods, inspection rules, as well as marking, packaging, transportation and storage of the complete machine of shearer for the underground coal mining working face. This part is applicable to the shearers used by longwall mining (hereinafter referred to as “shearer”). 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. GB 3836.1 Explosive atmospheres - Part 1: Equipment - General requirements GB 3836.2 Explosive atmospheres - Part 2: Equipment protection by flameproof enclosures “d” GB 3836.3 Explosive atmospheres - Part 3: Equipment protection by increased safety “e” GB 3836.4 Explosive atmospheres - Part 4: Equipment protection by intrinsic safety “i” GB/T 4026 Basic and safety principles for man-machine interface, marking and identification - Identification of equipment terminals and conductor terminations GB/T 6404.1-2005 Acceptance code for gear units - Part 1: Test code for airborne sound GB/T 10111 Generation of random numbers and procedures applied to sampling inspection for product quality GB 11118.1 Hydraulic fluids of L-HL, L-HM, L-HV, L-HS and L-HG type GB/T 13306 Plates GB/T 13384-2008 General specifications for packing of mechanical and electrical product GB/T 15663.10-2008 Terms relating to coal mining - Part 10: Winning machinery and developing machinery GB/T 35060.2 General specification of shearer - Part 2: Cutting transmission unit GB/T 35060.3 General specification of shearer - Part 3: Haulage driving unit AQ 1043 Mining products safety label JB/T 4262 Plastic-sheathed cable entry device for explosion proof electric apparatus JB/T 8831 Methods for oil selection of industrial enclosed gears MT/T 83 Drum shearer - Method of type symbolization MT/T 84 Shearer - Types and basic parameters MT 113 General test method and determination rules for flame retardancy and antistatic property of polymer products used in coal mines MT/T 117 Cable protected clamp for shearer MT 191 Specification for safety performance inspection of rubber pipes used in coal mines MT/T 321 Helical drum for shearers MT/T 459 Coal mining machine hydraulic fluid power - General technical conditions MT 476 YBC series flameproof three phases asynchronous motor for cutting part of shearer MT 818.2 Cables for coal mine - Part 2: Flexible cables for use with coal cutters of rated voltages up to and including 1.9/3.3kV MT 818.3 Cables for coal mine - Part 3: Reinforced flexible cables with screen and monitoring cores for use with coal cutters of rated voltages up to and including 1.9/3.3kV MT 818.4 Cables for coal mine - Part 4: Flexible cables with metallic screens for use with coal cutters of rated-voltages up to 1.9/3.3kV MT 818.5 Cables for coal mine - Part 5: Movable flexible cables of rated voltage up to and including 0.66/1.14kV MT/T 913 Hydraulic nuts and high-strength fastener for coal mining machinery 3 Terms and definitions For the purposes of this document, the terms and definitions given in GB/T 15663.10-2008 and the following apply. 3.1 cutting transmission unit transmission unit for shearer cutting unit 3.2 haulage driving unit general term for adjustable speed unit and transmission unit of shearer haulage unit Note: It is a revision of Definition 2.6 in GB/T 15663.10-2008. 3.3 haulage speed movement speed of shearer along the length direction of working face Note: It is a revision of Definition 2.8 in GB/T 15663.10-2008. 3.4 working haulage speed haulage speed at constant haulage force section in term of adjustable speed characteristics of shearer haulage driving unit 3.5 rated working haulage speed maximum working haulage speed 3.6 transfer haulage speed haulage speed at constant power (or equivalent to the constant power) section in term of adjustable speed characteristics of shearer haulage driving unit 3.7 rated transfer haulage speed maximum transfer haulage speed 4 Requirements 4.1 General requirements 4.1.1 The shearer shall be manufactured and installed according to the drawings and technical documents approved by prescribed procedures. 4.1.2 The shearer shall run normally under the following ambient conditions: a) explosive atmospheres such as gas and coal dust; b) ambient temperature of 0℃~+40℃; c) relative humidity of the ambient air of not more than 95% (at 25℃); d) altitude of not higher than 1 000m. Note: Shearers used beyond the above ambient conditions may be designed and used according to the agreement between the manufacturer and the user. 4.1.3 The type symbolization of shearers shall meet the requirements of MT/T 83. 4.1.4 The basic parameters of shearers shall meet the requirements of MT/T 84. 4.1.5 Raw materials used for manufacturing shearers shall meet the drawing requirements, and their chemical composition and mechanical properties shall meet the requirements of relevant national and professional standards. 4.1.6 The type, specification and performance of standard parts and procured parts shall meet the design requirements. 4.1.7 Parts processed according to the design drawings shall pass the inspection. 4.1.8 The display screen, display instrument, operation button and handle position of shearer shall facilitate the observation and safe operation. 4.1.9 The shearer shall be provided with the following safety measures: a) equipped with locking device which may stop the running of working face scraper conveyor; b) equipped with clutch device to isolate motor and cutting drum reliably; c) equipped with disconnecting switch with which the power supply can be cut off manually; d) equipped with emergency stop switch to cut off the power of the shearer in case of emergency; e) equipped with on-board methane breaker or portable methane detection warning instrument; f) equipped with start warning signal device; g) equipped with water-cutoff protection device; h) equipped with inner- and outer-water-spraying devices; i) when the inclination angle of the working face is greater than 10°, anti-skid devices shall be set. 4.2 Overall assembly requirements 4.2.1 The electrical equipment shall meet the requirements of GB 3836.1 ~ GB 3836.4 and relevant standards, and shall have the “explosion-proof certificate” issued by the explosion-proof department approved and authorized by the state and the “mining products safety label certificate” issued by organization designated by the state. 4.2.2 The terminal identification of cables and wiring terminal shall meet the requirements of GB/T 4026. 4.2.3 The selection of hydraulic oils shall meet the requirements of GB 11118.1. 4.2.4 The cutting transmission unit shall meet the requirements of GB/T 35060.2. 4.2.5 The haulage driving unit shall meet the requirements of GB/T 35060.3. 4.2.6 The cutting (main) motor shall meet the requirements of MT/T 476. 4.2.7 The cable entry devices shall meet the requirements of JB/T 4262. 4.2.8 The selection of lubricating oil for enclosed gear transmission shall meet the requirements of JB/T 8831. 4.2.9 The polymer products adopted shall meet the requirements of MT 113. 4.2.10 The cable protected clamp of the cable handler shall meet the requirements of MT/T 117, and shall have the "mining products safety label certificate" issued by the organization designated by the state. 4.2.11 The rubber pipes shall meet the requirements of MT 191, and shall have the "mining products safety label certificate" issued by the organization designated by the state. 4.2.12 The helical drum for shearers shall meet the requirements of MT/T 321, and shall have the "mining products safety label certificate" issued by the organization designated by the state. 4.2.13 The flame retardant cables for coal mine shall meet the requirements of MT 818.2 ~ MT 818.5, and shall have the "mining products safety label certificate" issued by the organization designated by the state. 4.2.14 The hydraulic elements shall meet the requirements of MT/T 459. 4.2.15 The hydraulic nuts and their high-strength fasteners shall meet the requirements of MT/T 913. 4.2.16 Fasteners shall be tightened according to the order and torque specified in the design, and hydraulic nuts shall be tightened in the specified manner.
Foreword i 1 Scope 2 Normative references 3 Terms and definitions 4 Requirements 6 Inspection rules 7 Marking, packaging, transportation and storage Annex A (Normative) Industrial application test Annex B (Normative) Judgment criteria for failure of gear teeth
Referred in GB/T 35060.1-2018:
*GB 3836.1-2010 Explosive atmospheres—Part 1:Equipment—General requirements
*GB 3836.2-2010 Explosive atmospheres—Part 2:Equipment protection by flameproof enclosures“d”
*GB 3836.3-2010 Explosive atmospheres - Part 3:Equipment protection by increased safety e
*GB 3836.4-2010 Explosive atmospheres—Part 4:Equipment protection by intrinsic safety i
*GB/T 4026-2019 Basic and safety principles for man-machine interface, marking and identification—Identification of equipment terminals, conductor terminations and conductors
*GB/T 6404.1-2005 Acceptance code for gear units-Part1:Test code for airborne sound
*GB/T 10111-2008 Generation of random numbers and procedures applied to sampling inspection for product quality
*GB 11118.1-2011 Hydraulic fluids of L-HL、L-HM、L-HV、L-HS and L-HG type
*GB/T 13306-2011 Plate
*GB/T 13384-2008 General specifications for packing of mechanical and electrical product
*GB/T 15663.10-2008 Terms relating to coal mining - Part 10: Winning machinery and developing machinery
*GB/T 35060.2-2018 General specification of shearer--Part 2: Cutting transmission unit
*GB/T 35060.3-2018 General specification of shearer--Part 3: Haulage driving unit
*AQ 1043-2007 Mining Products Safety Label
*JB/T 4262-1992 Plastic-Sheathed Cable Entry Device for Explosion Proof Electric Apparatus
*JB/T 8831-2001 Methods for oil selection of industrial enclosed gears
*MT/T 83-2006 Drum shearer -- Method of type symbolization
*MT/T 84-2007 Shearer-- Types and basic parameters
*MT 113-1995 General Test Methods and Judgment Rules for Fire-resistant Antistatic Properties of Polymer Products for Coal Mines
*MT/T 117-2020 Cable splint for coal mining machine
*MT 191-1989 Rubber tube used in coal mine underground safety performance test standard
*MT/T 321-2004 Helical drum for shearers
*MT/T 459-2007 Coal mining machine hydraulic fluid power-General rules relating to hydranlic components
*MT 476-1996
*MT 818.2-2009 Cables for coal mine - Part 2: Flexible cables for use with coal cutters of rated voltages up to andincluding 1.9/3.3kV
*MT 818.3-2009 Cables for coal mine - Part 3: Reinforced flexible cables with screen and monitoring cores for use withcoal cutters of rated voltages up to and including 1.9/3.3kV.
*MT 818.4-2009 Cables for coal mine - Part 4: Flexible cables with metallic screen for use with coal cutters of ratedvoltages up to and including 1.9/3.3 kV
*MT 818.5-2009 Cables for coal mine - Part 5: Movable flexible cables of rated voltages up to and including 0.66/1.14 kV
*MT/T 913-2002 Hydraulic nuts and high-strength fasteners for coal mining machinery
GB/T 35060.1-2018 is referred in:
*GB/T 35060.2-2018 General specification of shearer--Part 2: Cutting transmission unit
*GB/T 35060.3-2018 General specification of shearer--Part 3: Haulage driving unit
Code of China
Standard
GB/T 35060.1-2018  General specification of shearer--Part 1: Complete machine (English Version)
Standard No.GB/T 35060.1-2018
Statusvalid
LanguageEnglish
File FormatPDF
Word Count8500 words
Price(USD)250.0
Implemented on2018-12-1
Deliveryvia email in 1 business day
Detail of GB/T 35060.1-2018
Standard No.
GB/T 35060.1-2018
English Name
General specification of shearer--Part 1: Complete machine
Chinese Name
滚筒采煤机通用技术条件 第1部分:整机
Chinese Classification
D98
Professional Classification
GB
ICS Classification
Issued by
SAMR; SAC
Issued on
2018-05-14
Implemented on
2018-12-1
Status
valid
Superseded by
Superseded on
Abolished on
Superseding
Language
English
File Format
PDF
Word Count
8500 words
Price(USD)
250.0
Keywords
GB/T 35060.1-2018, GB 35060.1-2018, GBT 35060.1-2018, GB/T35060.1-2018, GB/T 35060.1, GB/T35060.1, GB35060.1-2018, GB 35060.1, GB35060.1, GBT35060.1-2018, GBT 35060.1, GBT35060.1
Introduction of GB/T 35060.1-2018
Codeofchina.com is in charge of this English translation. In case of any doubt about the English translation, the Chinese original shall be considered authoritative. GB/T 35060 consists of the following four parts under the general title General specification of shearer: ——Part 1: Complete machine; ——Part 2: Cutting transmission unit; ——Part 3: Haulage driving unit; ——Part 4: Electric control system. This is Part 1 of GB/T 35060. This part is developed in accordance with the rules given in GB/T 1.1-2009. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. The issuing body of this document shall not be held responsible for identifying any or all such patent rights. This part was proposed by and is under the jurisdiction of China Coal Industry Association. General specification of shearer - Part 1: Complete machine 1 Scope This part of GB/T 35060 specifies the requirements, test methods, inspection rules, as well as marking, packaging, transportation and storage of the complete machine of shearer for the underground coal mining working face. This part is applicable to the shearers used by longwall mining (hereinafter referred to as “shearer”). 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. GB 3836.1 Explosive atmospheres - Part 1: Equipment - General requirements GB 3836.2 Explosive atmospheres - Part 2: Equipment protection by flameproof enclosures “d” GB 3836.3 Explosive atmospheres - Part 3: Equipment protection by increased safety “e” GB 3836.4 Explosive atmospheres - Part 4: Equipment protection by intrinsic safety “i” GB/T 4026 Basic and safety principles for man-machine interface, marking and identification - Identification of equipment terminals and conductor terminations GB/T 6404.1-2005 Acceptance code for gear units - Part 1: Test code for airborne sound GB/T 10111 Generation of random numbers and procedures applied to sampling inspection for product quality GB 11118.1 Hydraulic fluids of L-HL, L-HM, L-HV, L-HS and L-HG type GB/T 13306 Plates GB/T 13384-2008 General specifications for packing of mechanical and electrical product GB/T 15663.10-2008 Terms relating to coal mining - Part 10: Winning machinery and developing machinery GB/T 35060.2 General specification of shearer - Part 2: Cutting transmission unit GB/T 35060.3 General specification of shearer - Part 3: Haulage driving unit AQ 1043 Mining products safety label JB/T 4262 Plastic-sheathed cable entry device for explosion proof electric apparatus JB/T 8831 Methods for oil selection of industrial enclosed gears MT/T 83 Drum shearer - Method of type symbolization MT/T 84 Shearer - Types and basic parameters MT 113 General test method and determination rules for flame retardancy and antistatic property of polymer products used in coal mines MT/T 117 Cable protected clamp for shearer MT 191 Specification for safety performance inspection of rubber pipes used in coal mines MT/T 321 Helical drum for shearers MT/T 459 Coal mining machine hydraulic fluid power - General technical conditions MT 476 YBC series flameproof three phases asynchronous motor for cutting part of shearer MT 818.2 Cables for coal mine - Part 2: Flexible cables for use with coal cutters of rated voltages up to and including 1.9/3.3kV MT 818.3 Cables for coal mine - Part 3: Reinforced flexible cables with screen and monitoring cores for use with coal cutters of rated voltages up to and including 1.9/3.3kV MT 818.4 Cables for coal mine - Part 4: Flexible cables with metallic screens for use with coal cutters of rated-voltages up to 1.9/3.3kV MT 818.5 Cables for coal mine - Part 5: Movable flexible cables of rated voltage up to and including 0.66/1.14kV MT/T 913 Hydraulic nuts and high-strength fastener for coal mining machinery 3 Terms and definitions For the purposes of this document, the terms and definitions given in GB/T 15663.10-2008 and the following apply. 3.1 cutting transmission unit transmission unit for shearer cutting unit 3.2 haulage driving unit general term for adjustable speed unit and transmission unit of shearer haulage unit Note: It is a revision of Definition 2.6 in GB/T 15663.10-2008. 3.3 haulage speed movement speed of shearer along the length direction of working face Note: It is a revision of Definition 2.8 in GB/T 15663.10-2008. 3.4 working haulage speed haulage speed at constant haulage force section in term of adjustable speed characteristics of shearer haulage driving unit 3.5 rated working haulage speed maximum working haulage speed 3.6 transfer haulage speed haulage speed at constant power (or equivalent to the constant power) section in term of adjustable speed characteristics of shearer haulage driving unit 3.7 rated transfer haulage speed maximum transfer haulage speed 4 Requirements 4.1 General requirements 4.1.1 The shearer shall be manufactured and installed according to the drawings and technical documents approved by prescribed procedures. 4.1.2 The shearer shall run normally under the following ambient conditions: a) explosive atmospheres such as gas and coal dust; b) ambient temperature of 0℃~+40℃; c) relative humidity of the ambient air of not more than 95% (at 25℃); d) altitude of not higher than 1 000m. Note: Shearers used beyond the above ambient conditions may be designed and used according to the agreement between the manufacturer and the user. 4.1.3 The type symbolization of shearers shall meet the requirements of MT/T 83. 4.1.4 The basic parameters of shearers shall meet the requirements of MT/T 84. 4.1.5 Raw materials used for manufacturing shearers shall meet the drawing requirements, and their chemical composition and mechanical properties shall meet the requirements of relevant national and professional standards. 4.1.6 The type, specification and performance of standard parts and procured parts shall meet the design requirements. 4.1.7 Parts processed according to the design drawings shall pass the inspection. 4.1.8 The display screen, display instrument, operation button and handle position of shearer shall facilitate the observation and safe operation. 4.1.9 The shearer shall be provided with the following safety measures: a) equipped with locking device which may stop the running of working face scraper conveyor; b) equipped with clutch device to isolate motor and cutting drum reliably; c) equipped with disconnecting switch with which the power supply can be cut off manually; d) equipped with emergency stop switch to cut off the power of the shearer in case of emergency; e) equipped with on-board methane breaker or portable methane detection warning instrument; f) equipped with start warning signal device; g) equipped with water-cutoff protection device; h) equipped with inner- and outer-water-spraying devices; i) when the inclination angle of the working face is greater than 10°, anti-skid devices shall be set. 4.2 Overall assembly requirements 4.2.1 The electrical equipment shall meet the requirements of GB 3836.1 ~ GB 3836.4 and relevant standards, and shall have the “explosion-proof certificate” issued by the explosion-proof department approved and authorized by the state and the “mining products safety label certificate” issued by organization designated by the state. 4.2.2 The terminal identification of cables and wiring terminal shall meet the requirements of GB/T 4026. 4.2.3 The selection of hydraulic oils shall meet the requirements of GB 11118.1. 4.2.4 The cutting transmission unit shall meet the requirements of GB/T 35060.2. 4.2.5 The haulage driving unit shall meet the requirements of GB/T 35060.3. 4.2.6 The cutting (main) motor shall meet the requirements of MT/T 476. 4.2.7 The cable entry devices shall meet the requirements of JB/T 4262. 4.2.8 The selection of lubricating oil for enclosed gear transmission shall meet the requirements of JB/T 8831. 4.2.9 The polymer products adopted shall meet the requirements of MT 113. 4.2.10 The cable protected clamp of the cable handler shall meet the requirements of MT/T 117, and shall have the "mining products safety label certificate" issued by the organization designated by the state. 4.2.11 The rubber pipes shall meet the requirements of MT 191, and shall have the "mining products safety label certificate" issued by the organization designated by the state. 4.2.12 The helical drum for shearers shall meet the requirements of MT/T 321, and shall have the "mining products safety label certificate" issued by the organization designated by the state. 4.2.13 The flame retardant cables for coal mine shall meet the requirements of MT 818.2 ~ MT 818.5, and shall have the "mining products safety label certificate" issued by the organization designated by the state. 4.2.14 The hydraulic elements shall meet the requirements of MT/T 459. 4.2.15 The hydraulic nuts and their high-strength fasteners shall meet the requirements of MT/T 913. 4.2.16 Fasteners shall be tightened according to the order and torque specified in the design, and hydraulic nuts shall be tightened in the specified manner.
Contents of GB/T 35060.1-2018
Foreword i 1 Scope 2 Normative references 3 Terms and definitions 4 Requirements 6 Inspection rules 7 Marking, packaging, transportation and storage Annex A (Normative) Industrial application test Annex B (Normative) Judgment criteria for failure of gear teeth
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Keywords:
GB/T 35060.1-2018, GB 35060.1-2018, GBT 35060.1-2018, GB/T35060.1-2018, GB/T 35060.1, GB/T35060.1, GB35060.1-2018, GB 35060.1, GB35060.1, GBT35060.1-2018, GBT 35060.1, GBT35060.1