Codeofchina.com is in charge of this English translation. In case of any doubt about the English translation, the Chinese original shall be considered authoritative.
GB/T 5099 Seamless steel gas cylinders is to be divided into the following 4 parts:
——Part 1: Quenched and tempered steel cylinders with tensile strength less than 1100 MPa;
——Part 2: Quenched and tempered steel cylinders with tensile strength more than or equal to 1100 MPa;
——Part 3: Normalized cylinders;
——Part 4: Seamless stainless steel gas cylinders.
This is Part 3 of GB/T 5099.
This part is developed in accordance with the rules given in GB/T 1.1-2009.
This part replaces some contents given in GB/T 5099-1994 Seamless steel gas cylinders.
The following main changes have been made with respect to GB/T 5099-1994:
——the scope of the standard is adjusted;
a) the nominal working pressure is changed from 8 MPa ~ 30 MPa to no greater than 15 MPa;
b) the nominal water capacity is changed from 0.4 L ~ 80 L to 0.5 L ~ 150 L;
c) the service environment temperature is set at -20℃ ~ 60℃;
d) the requirements for "cylinders not applicable to fire fighting" are deleted.
——the specification ranges of steel cylinders are expended:
a) the requirements for diameter grading are deleted;
b) the list of filling contents and the requirement for pressure grading are deleted.
——the calculation equation for design wall thickness is changed;
——the requirements for calculation of finite element at the bottom of the shell are deleted;
——the quantity of one batch is specified as "not greater than 500 plus the number of steel cylinders for destructive tests";
——the metallographic examination of shells after heat treatment is changed to type test requirements;
——the requirements for tightness test for the bottom of steel cylinders made of seamless steel tubes are added;
——the contents “the volume deformation rate shall be tested by external measurement for the hydrostatic test” are required;
——the requirements for hardness inspection of the shells after heat treatment are deleted;
——the measured water capacity in the steel impression mark is changed to the nominal water capacity;
——the annex for assembly torque of cylinder valve is added;
——the annex for ultrasonic testing methods and evaluation is added;
——the annex for magnetic particle testing method and evaluation is added;
——the annex for flattening test method is added;
——the annex for description and evaluation of defects on inner and outer surfaces is added;
This standard is redrafted by reference to and not equivalent to ISO 9809-3:2010 Gas cylinders - Refillable seamless steel gas cylinders - Design, construction and testing - Part 3: Normalized steel cylinders.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. The issuing body of this document shall not be held responsible for identifying any or all such patent rights.
This part was proposed by and is under the jurisdiction of the National Technical Committee on Gas Cylinder of Standardization Administration of China (SAC/TC 31).
The previous editions of standard replaced by this part are as follows:
——GB 5099-1985 and GB/T 5099-1994.
Seamless steel gas cylinders - Part 3: Normalized cylinders
1 Scope
This part of GB/T 5099 specifies the type and parameters, technical requirements, test methods, inspection rules, marking, coating, packaging, transportation, storage, product certificate, and quality certificate for batch inspection of normalized or normalized and tempered steel seamless gas cylinders (hereinafter referred to as steel cylinders).
This part is applicable to the design and manufacture of refillable steel cylinders with nominal working pressure not greater than 15 MPa, nominal water capacity of 0.5 L ~ 150 L and the environment temperature for use of -20℃~60℃, used to contain compressed gas or high-pressure liquefied gas.
This part is not applicable to vehicle gas cylinders and cylinder-type pressure vessels attached to machinery and equipment.
Note: the seamless steel gas cylinders with the nominal water capacity less than 0.5 L can also be manufactured and inspected with reference to this part.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.
GB/T 196 General purpose metric screw threads - Basic dimensions (ISO 724)
GB/T 197 General purpose metric screw threads - Tolerances (ISO 965-1)
GB/T 222 Permissible tolerances for chemical composition of steel products
GB/T 223 (all parts) Methods for chemical analysis of iron, steel and alloy
GB/T 224 Determination of depth of decarburization of steels (ISO 3887)
GB/T 228.1 Metallic materials - Tensile testing - Part 1: Method of test at room temperature (ISO 6892)
GB/T 229 Metallic materials - Charpy pendulum impact test (ISO 148-1)
GB/T 232 Metallic materials - Bend test (ISO 7438)
GB/T 4336 Carbon and low-alloy steel - Determination of multi-element contents - Spark discharge atomic emission spectrometric method (routine method)
GB/T 5777-2008 Seamless steel pipe and tubing methods for ultrasonic testing (ISO 9303:1989)
GB/T 6394 Determination of estimating the average grain size of metal
GB/T 7144 Coloured cylinder mark for gases
GB/T 8335 Special threads for gas cylinders
GB/T 836 Special thread gauges for gas cylinders
GB/T 9251 Methods for hydrostatic test of gas cylinders
GB/T 9252 Method for pressure cycling test of gas cylinders
GB/T 12137 Methods for leakage test of gas cylinders
GB/T 13005 Terminology of gas cylinders
GB/T 13298 Inspection methods of microstructure for metals
GB/T 13299 Steel - Determination of microstructure
GB/T 13447 Steel blank for seamless gas cylinder
GB/T 15384 Designation for gas cylinders
GB/T 15385 Method for hydraulic burst test of gas cylinder
GB/T 18248 Seamless steel tubes for gas cylinder
JB/T 6065 Non-destructive testing - Shims for magnetic particle testing
3 Terms, definitions and symbols
3.1 Terms and definitions
For the purposes of this standard, the terms and definitions specified in GB/T 13005 as well as the followings apply
3.1.1
yield stress
stress value of the upper yield point in case of obvious yield; of the specified non-proportional extension of 0.2% in case of no obvious yield during tensile test of materials
3.1.2
normalizing
heat treatment in which a cylinder is heated to a uniform temperature above the upper critical point, Ac3, of the steel and then cooled in still air
3.1.3
tempering
toughening heat treatment which follows normalizing, in which the cylinder is heated to a uniform temperature below the lower critical point, Ac1, of the steel
3.1.4
batch
quantity of steel cylinders with the same design, the same furnace number, the same manufacturing method and the same heat treatment specification for continuous heat treatment
3.2 Symbols
For the purposes of this document, the following symbols apply.
A Elongation after fracture, %
C Circumferential tear length of the notch in shell bursting test, mm
D Nominal outside diameter of the cylinder, mm
Df Bending center diameter in cold bending test, mm;
F Design stress factor (see Sub-clause 5.2.5)
H Outside height of the convex bottom of steel cylinder, mm
Lo Original gauge length of the flat test piece, mm
Pb Measured burst pressure, MPa
Ph Hydraulic test pressure, MPa
Pw Nominal working pressure, MPa
Py Measured yield pressure, MPa
Re Minimum guaranteed yield stress of shell material after heat treatment, MPa
Rca Measured value of the yield stress, MPa
Rg Minimum guaranteed tensile strength of shell material after heat treatment, MPa
Rm Measured value of the tensile strength, MPa
S Design wall thickness of the steel cylinder, mm
Sa Measured average wall thickness of the steel cylinder, mm
So Original cross-sectional area of the flat test piece, mm2
S1 Design wall thickness of the center of cylinder bottom, mm
S2 Design wall thickness of the concave bottom of steel cylinder, mm
T Depth of artificial defect, mm
V Nominal water capacity, L
W Width of artificial defect, mm
akV Impact value, J/cm2
a Original thickness of the arc flat test piece, mm
b Original width of the flat test piece, mm
h Outside height of the concave bottom of steel cylinder, mm
l Length of the steel cylinder, mm
r Inside knuckle radius of the end part and concave bottom of the steel cylinder, mm
4 Types and parameters
4.1 Types
The steel cylinder shell shall meet the type shown in Figure 1.
a) Three-core concave bottom
b) Hot mount base
c) Convex bottom
d) H-shaped bottom
e) Double mouth
Figure 1 Structural type
4.2 Parameters
The nominal water capacity and tolerance of the steel cylinder shall meet those specified in Table 1.
Table 1 Nominal water capacity and tolerance of the steel cylinder
Nominal water capacity/L Tolerance/%
0.5~2 ■(+20@0)
2~12 ■(+10@0)
>12~150 ■(+5@0)
4.3 Model designation
The naming of model of the steel cylinder shall meet the requirements of GB/T 15384.
Contents
Foreword i
1 Scope
2 Normative references
3 Terms, definitions and symbols
4 Types and parameters
5 Technical requirements
6 Test methods
7 Inspection rules
8 Marking, coating, packaging, transportation and storage
9 Product certificate, and quality certificate for batch inspection
Annex A (Informative) Assembly torque of cylinder valve
Annex B (Normative) Ultrasonic testing
Annex C (Normative) Magnetic particle testing
Annex D (Normative) Flattening test methods
Annex E (Informative) Description and evaluation of defects on inner and outer surfaces
Annex F (Informative) Quality certificate for batch inspection of seamless steel gas cylinders
Codeofchina.com is in charge of this English translation. In case of any doubt about the English translation, the Chinese original shall be considered authoritative.
GB/T 5099 Seamless steel gas cylinders is to be divided into the following 4 parts:
——Part 1: Quenched and tempered steel cylinders with tensile strength less than 1100 MPa;
——Part 2: Quenched and tempered steel cylinders with tensile strength more than or equal to 1100 MPa;
——Part 3: Normalized cylinders;
——Part 4: Seamless stainless steel gas cylinders.
This is Part 3 of GB/T 5099.
This part is developed in accordance with the rules given in GB/T 1.1-2009.
This part replaces some contents given in GB/T 5099-1994 Seamless steel gas cylinders.
The following main changes have been made with respect to GB/T 5099-1994:
——the scope of the standard is adjusted;
a) the nominal working pressure is changed from 8 MPa ~ 30 MPa to no greater than 15 MPa;
b) the nominal water capacity is changed from 0.4 L ~ 80 L to 0.5 L ~ 150 L;
c) the service environment temperature is set at -20℃ ~ 60℃;
d) the requirements for "cylinders not applicable to fire fighting" are deleted.
——the specification ranges of steel cylinders are expended:
a) the requirements for diameter grading are deleted;
b) the list of filling contents and the requirement for pressure grading are deleted.
——the calculation equation for design wall thickness is changed;
——the requirements for calculation of finite element at the bottom of the shell are deleted;
——the quantity of one batch is specified as "not greater than 500 plus the number of steel cylinders for destructive tests";
——the metallographic examination of shells after heat treatment is changed to type test requirements;
——the requirements for tightness test for the bottom of steel cylinders made of seamless steel tubes are added;
——the contents “the volume deformation rate shall be tested by external measurement for the hydrostatic test” are required;
——the requirements for hardness inspection of the shells after heat treatment are deleted;
——the measured water capacity in the steel impression mark is changed to the nominal water capacity;
——the annex for assembly torque of cylinder valve is added;
——the annex for ultrasonic testing methods and evaluation is added;
——the annex for magnetic particle testing method and evaluation is added;
——the annex for flattening test method is added;
——the annex for description and evaluation of defects on inner and outer surfaces is added;
This standard is redrafted by reference to and not equivalent to ISO 9809-3:2010 Gas cylinders - Refillable seamless steel gas cylinders - Design, construction and testing - Part 3: Normalized steel cylinders.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. The issuing body of this document shall not be held responsible for identifying any or all such patent rights.
This part was proposed by and is under the jurisdiction of the National Technical Committee on Gas Cylinder of Standardization Administration of China (SAC/TC 31).
The previous editions of standard replaced by this part are as follows:
——GB 5099-1985 and GB/T 5099-1994.
Seamless steel gas cylinders - Part 3: Normalized cylinders
1 Scope
This part of GB/T 5099 specifies the type and parameters, technical requirements, test methods, inspection rules, marking, coating, packaging, transportation, storage, product certificate, and quality certificate for batch inspection of normalized or normalized and tempered steel seamless gas cylinders (hereinafter referred to as steel cylinders).
This part is applicable to the design and manufacture of refillable steel cylinders with nominal working pressure not greater than 15 MPa, nominal water capacity of 0.5 L ~ 150 L and the environment temperature for use of -20℃~60℃, used to contain compressed gas or high-pressure liquefied gas.
This part is not applicable to vehicle gas cylinders and cylinder-type pressure vessels attached to machinery and equipment.
Note: the seamless steel gas cylinders with the nominal water capacity less than 0.5 L can also be manufactured and inspected with reference to this part.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.
GB/T 196 General purpose metric screw threads - Basic dimensions (ISO 724)
GB/T 197 General purpose metric screw threads - Tolerances (ISO 965-1)
GB/T 222 Permissible tolerances for chemical composition of steel products
GB/T 223 (all parts) Methods for chemical analysis of iron, steel and alloy
GB/T 224 Determination of depth of decarburization of steels (ISO 3887)
GB/T 228.1 Metallic materials - Tensile testing - Part 1: Method of test at room temperature (ISO 6892)
GB/T 229 Metallic materials - Charpy pendulum impact test (ISO 148-1)
GB/T 232 Metallic materials - Bend test (ISO 7438)
GB/T 4336 Carbon and low-alloy steel - Determination of multi-element contents - Spark discharge atomic emission spectrometric method (routine method)
GB/T 5777-2008 Seamless steel pipe and tubing methods for ultrasonic testing (ISO 9303:1989)
GB/T 6394 Determination of estimating the average grain size of metal
GB/T 7144 Coloured cylinder mark for gases
GB/T 8335 Special threads for gas cylinders
GB/T 836 Special thread gauges for gas cylinders
GB/T 9251 Methods for hydrostatic test of gas cylinders
GB/T 9252 Method for pressure cycling test of gas cylinders
GB/T 12137 Methods for leakage test of gas cylinders
GB/T 13005 Terminology of gas cylinders
GB/T 13298 Inspection methods of microstructure for metals
GB/T 13299 Steel - Determination of microstructure
GB/T 13447 Steel blank for seamless gas cylinder
GB/T 15384 Designation for gas cylinders
GB/T 15385 Method for hydraulic burst test of gas cylinder
GB/T 18248 Seamless steel tubes for gas cylinder
JB/T 6065 Non-destructive testing - Shims for magnetic particle testing
3 Terms, definitions and symbols
3.1 Terms and definitions
For the purposes of this standard, the terms and definitions specified in GB/T 13005 as well as the followings apply
3.1.1
yield stress
stress value of the upper yield point in case of obvious yield; of the specified non-proportional extension of 0.2% in case of no obvious yield during tensile test of materials
3.1.2
normalizing
heat treatment in which a cylinder is heated to a uniform temperature above the upper critical point, Ac3, of the steel and then cooled in still air
3.1.3
tempering
toughening heat treatment which follows normalizing, in which the cylinder is heated to a uniform temperature below the lower critical point, Ac1, of the steel
3.1.4
batch
quantity of steel cylinders with the same design, the same furnace number, the same manufacturing method and the same heat treatment specification for continuous heat treatment
3.2 Symbols
For the purposes of this document, the following symbols apply.
A Elongation after fracture, %
C Circumferential tear length of the notch in shell bursting test, mm
D Nominal outside diameter of the cylinder, mm
Df Bending center diameter in cold bending test, mm;
F Design stress factor (see Sub-clause 5.2.5)
H Outside height of the convex bottom of steel cylinder, mm
Lo Original gauge length of the flat test piece, mm
Pb Measured burst pressure, MPa
Ph Hydraulic test pressure, MPa
Pw Nominal working pressure, MPa
Py Measured yield pressure, MPa
Re Minimum guaranteed yield stress of shell material after heat treatment, MPa
Rca Measured value of the yield stress, MPa
Rg Minimum guaranteed tensile strength of shell material after heat treatment, MPa
Rm Measured value of the tensile strength, MPa
S Design wall thickness of the steel cylinder, mm
Sa Measured average wall thickness of the steel cylinder, mm
So Original cross-sectional area of the flat test piece, mm2
S1 Design wall thickness of the center of cylinder bottom, mm
S2 Design wall thickness of the concave bottom of steel cylinder, mm
T Depth of artificial defect, mm
V Nominal water capacity, L
W Width of artificial defect, mm
akV Impact value, J/cm2
a Original thickness of the arc flat test piece, mm
b Original width of the flat test piece, mm
h Outside height of the concave bottom of steel cylinder, mm
l Length of the steel cylinder, mm
r Inside knuckle radius of the end part and concave bottom of the steel cylinder, mm
4 Types and parameters
4.1 Types
The steel cylinder shell shall meet the type shown in Figure 1.
a) Three-core concave bottom
b) Hot mount base
c) Convex bottom
d) H-shaped bottom
e) Double mouth
Figure 1 Structural type
4.2 Parameters
The nominal water capacity and tolerance of the steel cylinder shall meet those specified in Table 1.
Table 1 Nominal water capacity and tolerance of the steel cylinder
Nominal water capacity/L Tolerance/%
0.5~2 ■(+20@0)
2~12 ■(+10@0)
>12~150 ■(+5@0)
4.3 Model designation
The naming of model of the steel cylinder shall meet the requirements of GB/T 15384.
Contents of GB/T 5099.3-2017
Contents
Foreword i
1 Scope
2 Normative references
3 Terms, definitions and symbols
4 Types and parameters
5 Technical requirements
6 Test methods
7 Inspection rules
8 Marking, coating, packaging, transportation and storage
9 Product certificate, and quality certificate for batch inspection
Annex A (Informative) Assembly torque of cylinder valve
Annex B (Normative) Ultrasonic testing
Annex C (Normative) Magnetic particle testing
Annex D (Normative) Flattening test methods
Annex E (Informative) Description and evaluation of defects on inner and outer surfaces
Annex F (Informative) Quality certificate for batch inspection of seamless steel gas cylinders
