Codeofchina.com is in charge of this English translation. In case of any doubt about the English translation, the Chinese original shall be considered authoritative.
This standard is developed in accordance with the rules given in GB/T 1.1-2009.
This standard replaces GB/T 15102-2006
Surface decorated wood-based panels with paper impregnated thermosetting resins.
The following main changes have been made with respect to GB/T 15102-2006 (the previous edition):
——The name of the standard is changed from “Surface decorated wood-based panels with paper impregnated thermosetting resins” to “Surface decorated fiberboard and particleboard with paper impregnated thermosetting resins”;
——The relevant physical and chemical properties of surface decorated wood-based panels are modified according to the existing substrate standards so as to be consistent with the substrate indexes;
——The formaldehyde emission limit complies with those specified in GB 18580;
——The requirements for dimensional stability and warpage are deleted;
——The requirements for bulge and flatness as well as the indexes of elastic modulus and density deviation are added;
——The requirements for thickness swelling rate of water absorption are subdivided based on the panel thickness;
——Direct reference is made to the relevant test methods in GB/T 17657-2013 Test methods of evaluating the properties of wood-based panels and surface decorated wood-based panels. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. The issuing body of this document shall not be held responsible for identifying any or all such patent rights.
This Standard was proposed by State Forestry Adi ministration, P.R. China.
This standard is under the jurisdiction of SAC/TC 198 National Technical Committee on Wood-based Panels of Standardization Administration of China.
The previous editions of this standard are as follows:
——GB/T 15102 - 1994;
—— GB/T 15102 - 2006.
Surface decorated fiberboard and particleboard with paper impregnated thermosetting resins
1 Scope
This standard specifies the classification, requirements, test methods, inspection rules, marking, packaging, transport and storage of the surface decorated fiberboard and particleboard with paper impregnated thermosetting resins.
This standard is applicable to surface decorated fiberboard and particleboard with paper impregnated thermosetting resins for indoor.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.
GB/T 2828.1-2012 Sampling procedures for inspection by attributes - Part 1: Sampling schemes indexed by acceptance quality limit (AQL) for lot-by-lot inspection
GB/T 11718-2009 Medium density fiberboard
GB/T 17657-2013 Test methods of evaluating the properties of wood-based panels and surface decorated wood-based panels
GB/T 18259-2009 Terms of wood-based panel and its surface decoration
GB 18580 Indoor decorating and refurbishing materials - Limit of formaldehyde emission of woodbased panels and finishing Products
GB/T 19367 Wood-based panels-determination of dimensions of panels
3 Terms and definitions
For the purposes of this document, the terms and definitions given in GB/T 18259-2009 and the following apply. For the convenience of application, some terms and definitions in GB/T 18259-2009 are listed below.
3.1
surface decorated fiberboard and particleboard with paper impregnated thermosetting resins
decorative slab with fiberboard and particleboard as substrate and paper impregnated thermosetting resins as facing materials
3.2
frosting mark
opaque white spots on the product surface, also known as white mark
Note: it is revised from the definition 2.2.4.59 in GB/T 18259-2009.
3.3
water mark
vaporific mark on the product surface, also called as water stain
Note: it is revised from the definition 2.2.4.60 in GB/T 18259-2009.
3.4
color unmatching
inconformity of the color of certain pattern to that of a given standard sample pattern
[GB/T 18259-2009, definition 2.2.4.64]
3.5
misalignment between panel and impregnated paper
lack of paper of panel due to misalignment between impregnated paper and substrate, including print white edge and tearing of impregnated paper
3.6
tearing of impregnated paper
fracture mark on the product surface due to partial fracture of impregnated paper
3.7
bare substrate spots due to defective surface covering
defect of substrate exposure due to damage of impregnated paper
3.8
substrate revealment
revealment of substrate color or defect on the panel due to light color or defective surface covering
Note: it is revised from the definition 2.2.4.68 in GB/T 18259-2009.
3.9
dents
zigzag defect of decorative slab surface layer caused in the process of edging
Note: it is revised from the definition 2.2.4.69 in GB/T 18259-2009.
3.10
blisters
abnormal bulging on surface of the product caused by gas
Note: it is revised from the definition 2.1.73 in GB/T 18259-2009.
3.11
bulge
abnormal bulging on surface of the product caused by solid matters
Note: it is revised from the definition 2.2.4.70 in GB/T 18259-2009.
3.12
light fastness
resistance of product surface color to daylight or artificial light radiation
Note: it is revised from the definition 2.2.4.72 in GB/T 18259-2009.
4 Classification
4.1 Classified by substrate:
——surface decorated fiberboard with paper impregnated thermosetting resins
——surface decorated particleboard with paper impregnated thermosetting resins
4.2 Classified by decorative surface:
——single surface decorated fiberboard and particleboard with paper impregnated thermosetting resins
——double surface decorated fiberboard and particleboard with paper impregnated thermosetting resins
4.3 Classified by surface status
——planar surface decorated flat fiberboard and particleboard with paper impregnated thermosetting resins
——empaistic surface decorated embossed fiberboard and particleboard with paper impregnated thermosetting resins
5 Requirements
5.1 Appearance quality
The product may be classified by appearance quality into superior product, first-grade product and qualified product. The appearance quality of double surface decorated fiberboard and particleboard with paper impregnated thermosetting resins shall meet those specified in Table 1. The decorative surface appearance quality of single surface decorated fiberboard and particleboard with paper impregnated thermosetting resins shall meet the requirements for front surface specified in Table 1, and there shall be no defect affecting the application on the back surface.
Table 1 Appearance quality requirements of surface decorated fiberboard and particleboard with paper impregnated thermosetting resins
Defect name Superior products First-class products Qualified products
Front surface Back surface Front surface Back surface Front surface Back surface
Frosting mark and water mark Not allowed Not allowed Total area shall not exceed 3% of panel surface Within 5mm from panel edge, allowable Total area shall not exceed 5% of panel surface
Stain spot 1 spot with area ≤3 mm2 in any 1 square meter is allowed 1 spot with area falling within the range 3mm2~30 mm2 in any 1 square meter of panel is allowed 3 spots with area falling within the range 5mm2~30 mm2 each in any 1 square meter are allowed
Surface scratch Not allowed 2 scratches with length≤100 mm each in any 1 square meter of panel are allowed; those affecting the decorative layer is not allowed 4 scratches with length≤200 mm each in any 1 square meter are allowed;
that affecting the decorative layer is not allowed
Surface indentation Not allowed 1 indentation with area falling within the range 20mm2~50 mm2 in any 1 square meter of panel is allowed
Substrate revealment Not allowed Not allowed if it is obvious
Misalignment between panel and impregnated paper Misalignment with width not exceeding 10mm is allowed on only one side
Porosity of surface The total area of porosities of surface shall not exceed 3% of the panel
Color unmatching Not allowed if it is obvious
Uneven luster Not allowed if it is obvious
Blisters Not allowed 1 blister with area≤10 mm2 in any 1 square meter is allowed
Bulge Not allowed 2 bulges with area falling within the range 3mm2~20mm2 each are allowed on each panel, but the bulges shall not be concentrated within any 1 square meter 3 bulges with area falling within the range 3mm2~20mm2 each are allowed on each panel, but the bulges shall not be concentrated within any 1 square meter 3 bulges with area falling within the range 3mm2~20mm2 each are allowed on each panel, but the bulges shall not be concentrated within any 1 square meter
Tearing of impregnated paper Not allowed 1 tearing with area ≤100 mm is allowed on each panel
Bare substrate spots due to defective surface covering Not allowed 1 bare substrate spot with area ≤10 mm is allowed on each panel
Dents ≤3 mm
Note: for the critical defects not listed in this table which have an influence on the service and decoration effects, such as surface cracking, delaminating and corner or edge impairment (within nominal size), they are not allowed to exist for all grades of products; dent beyond the nominal size is allowed for surface decorated particleboard with paper impregnated thermosetting resins.
5.2 Specification/dimension and deviation
5.2.1 Dimension and deviation shall comply with those specified in Table 2 and products of other dimensions may be produced upon mutual agreement between the Supplier and the Demander.
Table 2 Dimension and deviation of surface decorated fiberboard and particleboard with paper impregnated thermosetting resins
Length/mm Width/mm Permissible deviation/(mm/m)
2,440 1,220 ±2
2,440 1,525
2,440 1,830
2,610 2,070
2,700 2,070
5.2.2 Thickness deviation: the thickness deviation shall be less than or equal to ±0.3 mm.
5.2.3 Perpendicularity: the perpendicularity deviation shall be less than or equal to 2 mm/m.
5.2.4 Edge straightness: the edge straightness deviation shall be less than or equal to 1 mm/m.
5.2.5 Flatness: the flatness shall be less than or equal to 1%, which may be ignored if the product thickness is less than or equal to 6 mm.
5.3 Physical and chemical properties
5.3.1 Physical and chemical properties of surface decorated fiberboard with paper impregnated thermosetting resins shall comply with those specified in Table 3.
Foreword i
1 Scope
2 Normative references
3 Terms and definitions
4 Classification
5 Requirements
6 Inspection methods
7 Inspection rules
8 Marking, packaging, transport and storage
Codeofchina.com is in charge of this English translation. In case of any doubt about the English translation, the Chinese original shall be considered authoritative.
This standard is developed in accordance with the rules given in GB/T 1.1-2009.
This standard replaces GB/T 15102-2006
Surface decorated wood-based panels with paper impregnated thermosetting resins.
The following main changes have been made with respect to GB/T 15102-2006 (the previous edition):
——The name of the standard is changed from “Surface decorated wood-based panels with paper impregnated thermosetting resins” to “Surface decorated fiberboard and particleboard with paper impregnated thermosetting resins”;
——The relevant physical and chemical properties of surface decorated wood-based panels are modified according to the existing substrate standards so as to be consistent with the substrate indexes;
——The formaldehyde emission limit complies with those specified in GB 18580;
——The requirements for dimensional stability and warpage are deleted;
——The requirements for bulge and flatness as well as the indexes of elastic modulus and density deviation are added;
——The requirements for thickness swelling rate of water absorption are subdivided based on the panel thickness;
——Direct reference is made to the relevant test methods in GB/T 17657-2013 Test methods of evaluating the properties of wood-based panels and surface decorated wood-based panels. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. The issuing body of this document shall not be held responsible for identifying any or all such patent rights.
This Standard was proposed by State Forestry Adi ministration, P.R. China.
This standard is under the jurisdiction of SAC/TC 198 National Technical Committee on Wood-based Panels of Standardization Administration of China.
The previous editions of this standard are as follows:
——GB/T 15102 - 1994;
—— GB/T 15102 - 2006.
Surface decorated fiberboard and particleboard with paper impregnated thermosetting resins
1 Scope
This standard specifies the classification, requirements, test methods, inspection rules, marking, packaging, transport and storage of the surface decorated fiberboard and particleboard with paper impregnated thermosetting resins.
This standard is applicable to surface decorated fiberboard and particleboard with paper impregnated thermosetting resins for indoor.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.
GB/T 2828.1-2012 Sampling procedures for inspection by attributes - Part 1: Sampling schemes indexed by acceptance quality limit (AQL) for lot-by-lot inspection
GB/T 11718-2009 Medium density fiberboard
GB/T 17657-2013 Test methods of evaluating the properties of wood-based panels and surface decorated wood-based panels
GB/T 18259-2009 Terms of wood-based panel and its surface decoration
GB 18580 Indoor decorating and refurbishing materials - Limit of formaldehyde emission of woodbased panels and finishing Products
GB/T 19367 Wood-based panels-determination of dimensions of panels
3 Terms and definitions
For the purposes of this document, the terms and definitions given in GB/T 18259-2009 and the following apply. For the convenience of application, some terms and definitions in GB/T 18259-2009 are listed below.
3.1
surface decorated fiberboard and particleboard with paper impregnated thermosetting resins
decorative slab with fiberboard and particleboard as substrate and paper impregnated thermosetting resins as facing materials
3.2
frosting mark
opaque white spots on the product surface, also known as white mark
Note: it is revised from the definition 2.2.4.59 in GB/T 18259-2009.
3.3
water mark
vaporific mark on the product surface, also called as water stain
Note: it is revised from the definition 2.2.4.60 in GB/T 18259-2009.
3.4
color unmatching
inconformity of the color of certain pattern to that of a given standard sample pattern
[GB/T 18259-2009, definition 2.2.4.64]
3.5
misalignment between panel and impregnated paper
lack of paper of panel due to misalignment between impregnated paper and substrate, including print white edge and tearing of impregnated paper
3.6
tearing of impregnated paper
fracture mark on the product surface due to partial fracture of impregnated paper
3.7
bare substrate spots due to defective surface covering
defect of substrate exposure due to damage of impregnated paper
3.8
substrate revealment
revealment of substrate color or defect on the panel due to light color or defective surface covering
Note: it is revised from the definition 2.2.4.68 in GB/T 18259-2009.
3.9
dents
zigzag defect of decorative slab surface layer caused in the process of edging
Note: it is revised from the definition 2.2.4.69 in GB/T 18259-2009.
3.10
blisters
abnormal bulging on surface of the product caused by gas
Note: it is revised from the definition 2.1.73 in GB/T 18259-2009.
3.11
bulge
abnormal bulging on surface of the product caused by solid matters
Note: it is revised from the definition 2.2.4.70 in GB/T 18259-2009.
3.12
light fastness
resistance of product surface color to daylight or artificial light radiation
Note: it is revised from the definition 2.2.4.72 in GB/T 18259-2009.
4 Classification
4.1 Classified by substrate:
——surface decorated fiberboard with paper impregnated thermosetting resins
——surface decorated particleboard with paper impregnated thermosetting resins
4.2 Classified by decorative surface:
——single surface decorated fiberboard and particleboard with paper impregnated thermosetting resins
——double surface decorated fiberboard and particleboard with paper impregnated thermosetting resins
4.3 Classified by surface status
——planar surface decorated flat fiberboard and particleboard with paper impregnated thermosetting resins
——empaistic surface decorated embossed fiberboard and particleboard with paper impregnated thermosetting resins
5 Requirements
5.1 Appearance quality
The product may be classified by appearance quality into superior product, first-grade product and qualified product. The appearance quality of double surface decorated fiberboard and particleboard with paper impregnated thermosetting resins shall meet those specified in Table 1. The decorative surface appearance quality of single surface decorated fiberboard and particleboard with paper impregnated thermosetting resins shall meet the requirements for front surface specified in Table 1, and there shall be no defect affecting the application on the back surface.
Table 1 Appearance quality requirements of surface decorated fiberboard and particleboard with paper impregnated thermosetting resins
Defect name Superior products First-class products Qualified products
Front surface Back surface Front surface Back surface Front surface Back surface
Frosting mark and water mark Not allowed Not allowed Total area shall not exceed 3% of panel surface Within 5mm from panel edge, allowable Total area shall not exceed 5% of panel surface
Stain spot 1 spot with area ≤3 mm2 in any 1 square meter is allowed 1 spot with area falling within the range 3mm2~30 mm2 in any 1 square meter of panel is allowed 3 spots with area falling within the range 5mm2~30 mm2 each in any 1 square meter are allowed
Surface scratch Not allowed 2 scratches with length≤100 mm each in any 1 square meter of panel are allowed; those affecting the decorative layer is not allowed 4 scratches with length≤200 mm each in any 1 square meter are allowed;
that affecting the decorative layer is not allowed
Surface indentation Not allowed 1 indentation with area falling within the range 20mm2~50 mm2 in any 1 square meter of panel is allowed
Substrate revealment Not allowed Not allowed if it is obvious
Misalignment between panel and impregnated paper Misalignment with width not exceeding 10mm is allowed on only one side
Porosity of surface The total area of porosities of surface shall not exceed 3% of the panel
Color unmatching Not allowed if it is obvious
Uneven luster Not allowed if it is obvious
Blisters Not allowed 1 blister with area≤10 mm2 in any 1 square meter is allowed
Bulge Not allowed 2 bulges with area falling within the range 3mm2~20mm2 each are allowed on each panel, but the bulges shall not be concentrated within any 1 square meter 3 bulges with area falling within the range 3mm2~20mm2 each are allowed on each panel, but the bulges shall not be concentrated within any 1 square meter 3 bulges with area falling within the range 3mm2~20mm2 each are allowed on each panel, but the bulges shall not be concentrated within any 1 square meter
Tearing of impregnated paper Not allowed 1 tearing with area ≤100 mm is allowed on each panel
Bare substrate spots due to defective surface covering Not allowed 1 bare substrate spot with area ≤10 mm is allowed on each panel
Dents ≤3 mm
Note: for the critical defects not listed in this table which have an influence on the service and decoration effects, such as surface cracking, delaminating and corner or edge impairment (within nominal size), they are not allowed to exist for all grades of products; dent beyond the nominal size is allowed for surface decorated particleboard with paper impregnated thermosetting resins.
5.2 Specification/dimension and deviation
5.2.1 Dimension and deviation shall comply with those specified in Table 2 and products of other dimensions may be produced upon mutual agreement between the Supplier and the Demander.
Table 2 Dimension and deviation of surface decorated fiberboard and particleboard with paper impregnated thermosetting resins
Length/mm Width/mm Permissible deviation/(mm/m)
2,440 1,220 ±2
2,440 1,525
2,440 1,830
2,610 2,070
2,700 2,070
5.2.2 Thickness deviation: the thickness deviation shall be less than or equal to ±0.3 mm.
5.2.3 Perpendicularity: the perpendicularity deviation shall be less than or equal to 2 mm/m.
5.2.4 Edge straightness: the edge straightness deviation shall be less than or equal to 1 mm/m.
5.2.5 Flatness: the flatness shall be less than or equal to 1%, which may be ignored if the product thickness is less than or equal to 6 mm.
5.3 Physical and chemical properties
5.3.1 Physical and chemical properties of surface decorated fiberboard with paper impregnated thermosetting resins shall comply with those specified in Table 3.
Contents of GB/T 15102-2017
Foreword i
1 Scope
2 Normative references
3 Terms and definitions
4 Classification
5 Requirements
6 Inspection methods
7 Inspection rules
8 Marking, packaging, transport and storage